Distributed Control System (DCS) Applications, Selection & Troubleshooting

Distributed Control System (DCS) Applications, Selection & Troubleshooting

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  DISTRIBUTED CONTROL SYSTEM (DCS) APPLICATIONS,SELECTION & TROUBLESHOOTING Your Expert Course Leader: Dr. John L Sproston John Sproston (UK) B. Sc., M.Eng., Ph D is a Senior Mechanical & Instrumentation Engineer with over 45 years of industrial experience in Process Control & Instrumentation, Liquid & Gas Flowmetering, Heat Exchanger Engineering, Pumps, Compressors, Turbines and Control Valve Technology. He is currently a Senior Independent Consultant to various petrochemical industries in the UK, USA, Oman, Kuwait and KSA wherein he provides consultancy services on both the application and operational constraints of process equipment in the oil & gas industries.
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  D i st r i b u t e d C o n t r o l S y s t e m ( D C S ) A p p l i c a t i o n s , S e l e c t i o n & T r o u b l e s h o o t i n g Train Your Whole Team At A Convenient Time And Location Through In-House Training. Call us at +65 6741 9927 to enquire or email your query to info@asiaedge.net. Visit us at www.petroedgeasia.net for more information. About this Training Course Since the first Distributed Control System was installed in the late 1970’s, the concept of DCS has swept alternative control technologies from the field. The substantial growth, in the construction of plants in the traditional heavy process industries, such as power generation, refining, oil and gas, water and petrochemicals, is driving significant growth in the utilization of DCS. The broad architecture of a solution involves either a direct connection to physical equipment, such as switches, pumps and valves or connection via a fieldbus communication system. With the advent of high speed data highways and locally collected plant information, DCS are being used to reduce cabling costs, as well as to the implementation of advanced control strategies. This course will cover the practical applications of DCS and is based on a selection of subjects that either have had a strong impact on distributed systems today, or explore novel ideas which may be important in the future. Other topics in the course cover important aspects of distributed systems such as data communications, SCADA and Safety Instrumented Systems plus PLC applications. The evolution of computer control systems is discussed in this course and the architecture of contemporary DCS offerings is described in general terms. The course covers hardware, configuration, data communications, user interfaces and I/O devices. In addition, the course introduces the general maintenance requirements of the DCS. It covers troubleshooting techniques using DCS self-diagnostics and the various diagnostic displays available to engineers and technicians as well as safe and proper component replacement procedures for cards, modules and power supplies. The course also looks at the different methods of tuning three term controllers using the various Zeigler- Nichols approaches. Course Objectives Upon the successful completion of this course, each participant will be able to:  Apply an in-depth knowledge and skills in DCS systems and implement systematic applications, selection and troubleshooting techniques and methods  Identify the DCS hardware & software, particularly the traditional process controllers, programming, execution time, configuration, etc  List the parts and configuration of a SCADA system and determine its basic architecture and levels of hierarchy  Differentiate DCS from PLC and SCADA and discuss their features and functions  Determine the types of DCS used in petroleum refining processes and explain their specific function in each process  Employ the concepts of alarm management systems including the types, features, architecture and functions  Discuss the concepts of humans in control and identify the factors that contribute in their actions  Recognize the safety issues involved in DCS such as intrinsic safety, explosion, approval standards, etc  Identify types of redundancy and to understand how they work  Appreciate the principles of analogue and digital field communications and their transmitter classifications, intrinsic safety, fieldbus communications & technologies, etc  Discuss the concepts of safety instrumented systems and explain their functions, integration and hazard and risk analysis  Explain the maintenance considerations of DCS and identify the various types of failures and faults  Select the proper DCS system for each application and determine the system specification and its functional description Who Should Attend This course is intended for managers, engineers and other technical staff who are responsible for the selection, application, and implementation and troubleshooting of distributed control systems. Personnel in technical positions who want to know more about distributed control systems will also benefit from this course.
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  D i st r i b u t e d C o n t r o l S y s t e m ( D C S ) A p p l i c a t i o n s , S e l e c t i o n & T r o u b l e s h o o t i n g Train Your Whole Team At A Convenient Time And Location Through In-House Training. Call us at +65 6741 9927 to enquire or email your query to info@asiaedge.net. Visit us at www.petroedgeasia.net for more information. 3 DAY COURSE OUTLINE SESSION 1: BASIC CONTROL CONCEPTS  Definitions  Variables  Basic Elements  Manual Control  Feedback Control  System Responses  ON – OFF Control  Three Term Control SESSION 2: INTRODUCTION TO CONTROL SYSTEMS  History  Direct Digital Control  Centralised Computer Control  Distributed Control Systems  Programmable Logic Controllers SESSION 3: MODES OF CONTROL  Stability  Ultimate Gain  Tuning Methods  Quarter Decay Ratio  Ratio Control  Application Examples SESSION 4: DCS HARDWARE & SOFTWARE  Traditional Process Controllers  Architecture of Controllers  Software  Programming  Execution Time  Programming vs Configuration  Function Blocks  Connections to the Controller  SESSION 5: SCADA Systems  Basic Architecture  Levels of Hierarchy  Communication Systems  SCADA Configuration SESSION 6: DCS vs PLC vs SCADA  General  Distributed Control Systems  Programmable Logic Controllers  SCADA Systems  Major Differences  Hybrid Systems  Summary SESSION 7: DCS IN PETROLEUM REFINING  Distillation/Fractionation  Cracking  Treatment  Reforming  Oil & Gas Applications  Case Study SESSION 8: DCS Types  Main Concepts – General  Honeywell Experion PKS  Emerson Delta V  Yokogawa CENTUM  Foxboro I/A SESSION 9: ALARM MANAGEMENT  Introduction  Architecture  Update Times  Speed of Response  Operator Considerations  Alarm Types  Alarm Displays  Alarm Priorities  Alarm Functions  Hierarchies  Summaries  Seven Steps to Alarm Management SESSION 10: HUMANS IN CONTROL  The Process of Control  Touring the Plant with all the Senses  Control Panel Considerations  Work Stations
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  D i st r i b u t e d C o n t r o l S y s t e m ( D C S ) A p p l i c a t i o n s , S e l e c t i o n & T r o u b l e s h o o t i n g Train Your Whole Team At A Convenient Time And Location Through In-House Training. Call us at +65 6741 9927 to enquire or email your query to info@asiaedge.net. Visit us at www.petroedgeasia.net for more information.  Look and Feel  Displays SESSION 11: SAFETY CONSIDERATIONS  Intrinsic Safety  Explosion–proof Standard  Approval Standards  Oxygen SESSION 12: REDUNDANCY  General  How Does It Work?  Device Redundancy  Network Redundancy  Port Redundancy  System Redundancy  Power Supply Redundancy  Cable Reliability SESSION 13: ANALOGUE FIELD COMMUNICATIONS  Introduction  Transmitter Classifications  Intrinsic Safety  HART and 4 – 2-mA  Driving the Circuit SESSION 14: SMART MEASUREMENT  Introduction  Features  Brief Specification  Overview  Application  Multi-variable Transmitter SESSION 15: DIGITAL FIELD COMMUNICATIONS  Data Highway  Fieldbus Communications  Advantages of Fieldbus  Fieldbus Technologies  HART  Foundation Fieldbus  Profibus SESSION 16: SAFETY INSTRUMENTED SYSTEMS  Preview  Concept  Safety Instrumented Function (SIF)  Safety Instrumented Systems (SIS)  Safety Integrity Level (SIL)  Hazard and Risk Analysis  Safety PLC  General Notes SESSION 17: MAINTENANCE CONSIDERATIONS  Mean Time Between Failures  Spare Parts  Types of Failures  Types of Faults  Diagnostics SESSION 18: SYSTEM SPECIFICATION  Functional Description  Process Diagrams  P & ID’s  Loop Diagrams  HAZOP  Instrument Index SESSION 19: Worked Example on a Multi-pass Heat Exchanger  Introduction  Application  Installation  Network Architecture  System Integrity  Wireless in Oil & Gas  Wireless Transmitters
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  D i st r i b u t e d C o n t r o l S y s t e m ( D C S ) A p p l i c a t i o n s , S e l e c t i o n & T r o u b l e s h o o t i n g Train Your Whole Team At A Convenient Time And Location Through In-House Training. Call us at +65 6741 9927 to enquire or email your query to info@asiaedge.net. Visit us at www.petroedgeasia.net for more information. About your Expert Course Director Dr. John L Sproston John Sproston (UK) B. Sc., M.Eng., Ph D is a Senior Mechanical & Instrumentation Engineer with over 45 years of industrial experience in Process Control & Instrumentation, Liquid & Gas Flowmetering, Heat Exchanger Engineering, Pumps, Compressors, Turbines and Control Valve Technology. He is currently a Senior Independent Consultant to various petrochemical industries in the UK, USA, Oman, Kuwait and KSA wherein he provides consultancy services on both the application and operational constraints of process equipment in the oil & gas industries. During his early career, Dr. Sproston held key positions in Rolls Royce (UK) where he was involved in the design of turbine blading for jet engines, subject to pre-specified distributions of pressure. During this period and since, he has also been closely involved in various aspects of Turbomachinery, Thermodynamics and Fluid Mechanics where he has become a recognized authority in these areas. Later, he joined the academic staff of University of Liverpool in UK as a Professor in Mechanical Engineering Courses. A substantial part of his work has been concerned with detailed aspects of Flowmetering both of single & multiphase flows. He has supervised doctoral research students in this area in collaboration with various European flowmeter manufacturers. He joined Haward Technology Middle East in 2002 and was later appointed as European Manager (a post which has since lapsed) and has delivered over 150 training courses in Flowmeasurement (single- and multi-phase), Control, Heat Exchangers, Pumps, Turbines, Compressors, Valve and Valve Selection as well as other topics throughout the UK, USA, Oman and Kuwait. During the last two years he has delivered Courses with other Training Companies operating in the Far and Middle East. He has published about 150 papers in various Engineering Journals and International Conferences and has contributed to Textbooks on the topics listed above.
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  D i st r i b u t e d C o n t r o l S y s t e m ( D C S ) A p p l i c a t i o n s , S e l e c t i o n & T r o u b l e s h o o t i n g Train Your Whole Team At A Convenient Time And Location Through In-House Training. Call us at +65 6741 9927 to enquire or email your query to info@asiaedge.net. Visit us at www.petroedgeasia.net for more information. DELEGATE DETAILS DELEGATE 1 PAYMENT METHODS By Cheque/ Bank Draft Make Payable to Asia Edge Pte. Ltd. By Direct Transfer Please quote your invoice number with the remittance advise Account Name: Asia Edge Pte. Ltd. Bank Code: 508 Account Number: 762903-001 Swift Code: OCBCSGSG All bank charges to be borne by payer. Please ensure that Asia Edge Pte Ltd receives the full invoiced amount. PAYMENT POLICY Payment is due in full at the time of registration. Full payment is mandatory for event attendance. By submitting this registration form, you have agreed to Asia Edge Pte Ltd’s payment terms CANCELLATIONS & SUBSTITUTIONS You may substitute delegates at any time. ASIA EDGE PTE LTD does not provide refunds for cancellations. For cancellations received in writing more than seven (7) days prior to the training course you will receive a 100% credit to be used at another ASIA EDGE PTE LTD training course for up to one year from the date of issuance. For cancellations received seven (7) days or less prior to an event (including day 7), no credits will be issued. In the event that ASIA EDGE PTE LTD cancels an event, delegate payments at the date of cancellation will be credited to a future ASIA EDGE PTE LTD event. This credit will be available for up to one year from the date of issuance. In the event that ASIA EDGE PTE LTD postpones an event, delegate payments at the postponement date will be credited towards the rescheduled date. If the delegate is unable to attend the rescheduled event, the delegate will receive a 100% credit representing payments made towards a future ASIA EDGE PTE LTD event. This credit will be available for up to one year from the date of issuance. No refunds will be available for cancellations or postponements. ASIA EDGE PTE LTD is not responsible for any loss or damage as a result of a substitution, alteration or cancellation/postponement of an event. ASIA EDGE PTE LTD shall assume no liability whatsoever in the event this training course is cancelled, rescheduled or postponed due to a fortuitous event, Act of God, unforeseen occurrence or any other event that renders performance of this training course impracticable or impossible. For purposes of this clause, a fortuitous event shall include, but not be limited to: war, fire, labor strike, extreme weather or other emergency. PROGRAM CHANGE POLICY Please note that speakers and topics were confirmed at the time of publishing; however, circumstances beyond the control of the organizers may necessitate substitutions, alterations or cancellations of the speakers and/or topics. As such, ASIA EDGE PTE LTD reserves the right to alter or modify the advertised speakers and/or topics if necessary. Any substitutions or alterations will be updated on our web page as soon as possible. ASIA EDGE PTE. LTD. Company Registration No: No. 200710561C Copyright@ 2005 ASIA EDGE PTE LTD. All rights reserved. This brochure may not be copied, photocopied, reproduced, translated, or converted to any electronic or machine-readable form in whole or in part without prior written approval of ASIA EDGE PTE LTD  Mr  Ms  Mrs  Dr  Others: Name : Job Title : Department : Telephone No. : Email : Head of Dept. : DELEGATE 2  Mr  Ms  Mrs  Dr  Others: Name : Job Title : Department : Telephone No. : Email : Head of Dept. : Company : Address : Country : Postcode: Attention Invoice to : Telephone No. : Fax No. : 4 EASY WAYS TO REGISTER  Phone: +65 6741 9927  Fax: +65 6747 8737  Online: www.petroedgeasia.net  Email: info@asiaedge.net Please note - Indicate if you have already registered by Phone +Fax +Email +Web - If you have not received an acknowledgement before the training course, please call us to confirm your booking. DISTRIBUTED CONTROL SYSTEM (DCS) A P P L I C A T I O N S , S E L E C T I O N & T R O U B L E S H O O T I N G R E G I S T R A T I O N F O R M