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![General Specifications
E100, E110, E120, E130, E140, E150, E160, E170, E180
Lawn Tractors
10-20-3
TM151119 (01.12.2018)
application.
Metric Bolt and Screw Torque Values
TS1670-UN: Metric Bolt and Screw
Class 4.8Class 8.8 or 9.8Class 10.9Class 12.9
Lubricated Dry Lubricated Dry Lubricated Dry Lubricated Dry
[‘Lubricated”means [‘Dry”means [‘Lubricated”means [‘Dry”means [‘Lubricated”means [‘Dry”means [‘Lubricated”means [‘Dry”means
Boltcoated with a lubricantplain or zinccoated with a lubricantplain or zinccoated with a lubricantplain or zinccoated with a lubricantplain or zinc
orsuch as engine oil,plated withoutsuch as engine oil,plated withoutsuch as engine oil,plated withoutsuch as engine oil,plated without
Screwfasteners withanyfasteners withanyfasteners withanyfasteners withany
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zinc flake coating.]F13E or F13Hzinc flake coating.]F13E or F13Hzinc flake coating.]F13E or F13Hzinc flake coating.]F13E or F13H
zinc flakezinc flakezinc flakezinc flake
coating.] coating.] coating.] coating.]
N˙m lb.-in. N˙m lb.-in. N˙m lb.-in. N˙m lb.-in. N˙m lb.-in. N˙m lb.-in. N˙m lb.-in. N˙m lb.-in.
M6 4.7 42 6 53 8.9 79 11.3 100 13 115 16.5 146 15.5 137 19.5 172
N˙m lb.-ft. N˙m lb.-ft. N˙m lb.-ft. N˙m lb.-ft.
N˙m lb.-ft. N˙m lb.-ft. N˙m lb.-ft.
N˙m lb.-ft.
M8 11.5 102 14.5 128 22 194 27.5 243 32 23.5 40 29.5 37 27.5 47 35
M10 23 204 29 21 43 32 55 40 63 46 80 59 75 55 95 70
M12 40 29.5 50 37 75 55 95 70 110 80 140 105 130 95 165 120
M14 63 46 80 59 120 88 150 110 175 130 220 165 205 150 260 190
M16 100 74 125 92 190 140 240 175 275 200 350 255 320 235 400 300
M18 135 100 170 125 265 195 330 245 375 275 475 350 440 325 560 410
M20 190 140 245 180 375 275 475 350 530 390 675 500 625 460 790 580
M22 265 195 330 245 510 375 650 480 725 535 920 680 850 625 1080 800
M24 330 245 425 315 650 480 820 600 920 680 1150 850 1080 800 1350 1000
M27 490 360 625 460 950 700 1200 885 1350 1000 1700 1250 1580 1160 2000 1475
M30 660 490 850 625 1290 950 1630 1200 1850 1350 2300 1700 2140 1580 2700 2000
M33 900 665 1150 850 1750 1300 2200 1625 2500 1850 3150 2325 2900 2150 3700 2730
M36 1150 850 1450 1075 2250 1650 2850 2100 3200 2350 4050 3000 3750 2770 4750 3500
Torque values listed are for general use only, based on the strength of the bolt or
screw. DO NOT use these values if a different torque value or tightening
Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with
identical property class. Replace fasteners with the same or higher property class. If higher
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DX,TORQ2-19-20110112](https://image.slidesharecdn.com/johndeeree100e110e120servicemanual-250502151918-f9d6f69b/75/John-Deere-E100-E110-E120-Service-manual-pdf-15-2048.jpg)
![General Specifications
E100, E110, E120, E130, E140, E150, E160, E170, E180
Lawn Tractors
10-20-4
TM151119 (01.12.2018)
Unified Inch Bolt and Screw Torque Values
TS1671-UN: Unified Inch Bolt and Screw
SAE Grade 2 [Grade 2 applies for hex
cap screws (not hex bolts) up to 6 in.
(152 mm) long. Grade 1 applies for
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and screws of any length.]
Bolt Lubricated Dry Lubricated Dry Lubricated Dry Lubricated Dry
or [‘Lubricated”means [‘Dry”means [‘Lubricated”means [‘Dry”means [‘Lubricated”means [‘Dry”means [‘Lubricated”means [‘Dry”means
Screwcoated with a lubricantplain or zinccoated with aplain or zinccoated with aplain or zinccoated with a lubricantplain or zinc
Sizesuch as engine oil,plated withoutlubricant such asplated withoutlubricant such asplated withoutsuch as engine oil,plated without
fasteners withanyengine oil, fastenersanyengine oil, fastenersanyfasteners withany
phosphate and oillubrication, orwith phosphate andlubrication, orwith phosphate andlubrication, orphosphate and oillubrication, or
coatings, or 7/8 in. and1/4 to 3/4 in.oil coatings, or 7/8 in.1/4 to 3/4 in.oil coatings, or 7/8 in.1/4 to 3/4 in.coatings, or 7/8 in. and1/4 to 3/4 in.
larger fasteners withfasteners withand larger fastenersfasteners withand larger fastenersfasteners withlarger fasteners withfasteners with
JDM F13C, F13F or F13JJDM F13B,with JDM F13C, F13FJDM F13B,with JDM F13C, F13FJDM F13B,JDM F13C, F13F or F13JJDM F13B,
zinc flake coating.]F13E or F13Hor F13J zinc flakeF13E or F13Hor F13J zinc flakeF13E or F13Hzinc flake coating.]F13E or F13H
zinc flakecoating.]zinc flakecoating.]zinc flakezinc flake
coating.] coating.] coating.] coating.]
N˙m lb.-in. N˙m lb.-in. N˙m lb.-in. N˙m lb.-in. N˙m lb.-in. N˙m lb.-in. N˙m lb.-in. N˙m lb.-in.
1/4 3.7 33 4.7 42 6 53 7.5 66 9.5 84 12 106 13.5 120 17 150
5/16 7.7 68 9.8 86 12 106 15.5 137 19.5 172 25 221 28 20.5 35 26
N˙m lb.-ft. N˙mlb.-ft.
N˙m lb.-ft. N˙m lb.-ft.
3/8 13.5 120 17.5 155 22 194 27 240 35 26 44 32.5 49 36 63 46
N˙m lb.-ft. N˙m lb.-ft. N˙m lb.-ft.
7/16 22 194 28 20.5 35 26 44 32.5 56 41 70 52 80 59 100 74
N˙m lb.-ft.
1/2 34 25 42 31 53 39 67 49 85 63 110 80 120 88 155 115
9/16 48 35.5 60 45 76 56 95 70 125 92 155 115 175 130 220 165
5/8 67 49 85 63 105 77 135 100 170 125 215 160 240 175 305 225
3/4 120 88 150 110 190 140 240 175 300 220 380 280 425 315 540 400
7/8 190 140 240 175 190 140 240 175 490 360 615 455 690 510 870 640
1 285 210 360 265 285 210 360 265 730 540 920 680 1030 760 1300 960
1-1/8 400 300 510 375 400 300 510 375 910 670 1150 850 1450 1075 1850 1350
1-1/4 570 420 725 535 570 420 725 535 1280 945 1630 1200 2050 1500 2600 1920
1-3/8 750 550 950 700 750 550 950 700 1700 1250 2140 1580 2700 2000 3400 2500
1-1/2 990 730 1250 930 990 730 1250 930 2250 1650 2850 2100 3600 2650 4550 3350
Torque values listed are for general use only, based on the strength of the bolt or screw.
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DX,TORQ1-19-20110112
with identical grade.](https://image.slidesharecdn.com/johndeeree100e110e120servicemanual-250502151918-f9d6f69b/75/John-Deere-E100-E110-E120-Service-manual-pdf-16-2048.jpg)
![Fuel and Lubricants
E100, E110, E120, E130, E140, E150, E160, E170, E180
Lawn Tractors
10-15-3
TM151119 (01.12.2018)
Gasoline Fuel for 4-Cycle Engines
Use unleaded gasoline with a minimum octane rating of 87 AKI
(anti-knock index) or 90 RON (research octane number).
Refuel outdoors. DO NOT smoke while you fill the fuel tank
or service the fuel system. Store fuel in properly identified
polyethylene containers.
Gasoline fuels specified to EN 228 or ASTM D4814 are
When storing fuel, add John Deere Gasoline Conditioner and
recommended.
Stabilizer (or equivalent) at the specified concentration.
Fuel blends of unleaded gasoline with a maximum 10% ethanol
or 15% MTBE (methyl tertiary-butyl ether) are also acceptable.
CAUTION:
Reduce the risk of fire. Handle fuel carefully. DO NOT fill
the fuel tank when the engine is running or hot. Stop
engine and allow it to cool for several minutes before filling
fuel tank. Fill fuel tank only to the bottom of the filler neck.
IMPORTANT:
DO NOT use methanol or fuel blends that contain methanol.
Avoid spilling fuel. Gasoline can damage plastic and painted
surfaces.
DO NOT mix oil with gasoline.
DX,FUEL2-19-20130515
Transmission and Hydraulic Oil TS1739-UN: Oils for Air Temperature Ranges
Use oil viscosity based on the expected air temperature range
during the period between oil changes.
The following oils are preferred:
John Deere Hy-Gard™
John Deere Low Viscosity Hy-Gard™
Other oils may be used if they meet one of the following:
John Deere Standard JDM J20C
John Deere Standard JDM J20D
Use John Deere Bio Hy-Gard™ II oil when a biodegradable
fluid is required. [Bio Hy-Gard II meets or exceeds the minimum
biodegradability of 80% within 21 days according to CEC-
L-33-T-82 test method. Bio Hy-Gard II should not be mixed with
mineral oils, because this reduces the biodegradability and
makes proper oil recycling impossible.]
Hy-Gard is a trademark of Deere & Company
Bio Hy-Gard is a trademark of Deere & Company
DX,ANTI-19-20160825
Grease
IMPORTANT:
Avoid Damage! Use recommended John Deere greases
to avoid component failure and premature wear.
The following grease is recommended for service:
John Deere Multi-Purpose HD Lithium Complex
Grease
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Grease-Gard™ Premium Plus
Not all grease types are compatible; John Deere does not
recommend mixing greases. If using any product other than the
recommended grease in service, purge any remaining grease
fromthesystempriortoapplication.Ifthisisnotpractical,grease
twice as often until all old grease is purged from the system.
OUMX068,0000642-19-20140827
Mixing different oils can interfere with the proper functioning of
In general, avoid mixing different brands or types of oil. Oil ConsultyourJohnDeeredealertoobtainspecificinformationand
manufacturers blend additives in their oils to meet certain recommendations.
specifications and performance requirements.DX,LUBMIX-19-19960318
Alternative and Synthetic Lubricants
Some John Deere brand coolants and lubricants may not be
available in your location.
Conditions in certain geographical areas may require lubricant Consult your John Deere dealer to obtain information and
recommendations different from those printed in this manual.recommendations.](https://image.slidesharecdn.com/johndeeree100e110e120servicemanual-250502151918-f9d6f69b/75/John-Deere-E100-E110-E120-Service-manual-pdf-19-2048.jpg)
![Fuel and Lubricants
E100, E110, E120, E130, E140, E150, E160, E170, E180
Lawn Tractors
10-15-5
TM151119 (01.12.2018)
Carburetor Cleaning Methods
Ultrasonic Cleaning Systemsareas.
carburetor passages in the opposite direction of the air and fuel
flow (into the smallest passages to flush debris out of the larger
passages). This will prevent debris lodging in difficult to clean
UltrasoniccleanersuseenvironmentallyfriendlycleaningsolutionAerosol Cleaner
and sound waves to penetrate deep into carburetor passages.
Heating the solution is an option on ultrasonic cleaners that Personal safety, environmental concerns and cleaning
significantly increases the effectiveness of the system. Ultrasonic effectiveness make this method the least desirable. This method
cleaner systems work by creating sound wave pulses that are can be used on carburetor components that may be damaged
transmitted through a cleaning solution. Manufactures of by caustic cleaners (rubber seals or other non-metallic
ultrasonic cleaners claim the pulses create small bubbles that components). When cleaning with aerosol sprays, it is always
loosen and pulverizes contaminates. Select a chemical solution best to spray in the opposite direction of the air/fuel circuit (into
that is designed specifically for carburetor cleaning.thesmallestpassagestoflushdebrisoutofthelargerpassages).
This will prevent debris lodging in difficult to clean areas.
Generally, chemicals will need to be diluted with water prior to
use. When choosing a chemical, consider dilution rates to help
determine which chemical is the most cost effective. Consider
disposal of cleaning solution before ordering chemicals. Check CAUTION:
with local authorities on recommended disposal methods before Vapors from solvents can be explosive and flammable.
disposing of any cleaning solution. Ultrasonic cleaners come in Follow the instructions on the container label for safe use
manysizes.Most5.7—7.6L(1.5-2gal.)tankswillbesufficientof the solvent.
for carburetors used by John Deere gas engines.
IfanUltrasonicCleanerisused,placecarburetorinandrunforWork in a well-ventilated area.
30minutesat43.4°C(110°F)inthepropersolutionmix.IftheWear protective clothing when handling solvent.
solutionistoostrongorthecarburetorisleftinthecleanerfortooDo not smoke while handling solvents.
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the aluminum oxidizing.
Rinse the parts in water and dry with compressed air (up to 210
kPa [30 psi]).Caustic Dip Tanks
CAUTION:cleaning needs.
Caustic dip tanks use aggressive chemicals to dissolve carbon
based contamination. This method is effective for most carburetor
Compressed air can cause debris to fly a long distanceRotatingthepartsinthetankwillensurethecleaningsolution
flushes out any air pockets left in the passages. Follow the
Clear work area of bystandersrecommendationonthecleanerforsubmersiontimes.
Wear eye protection when using compressed air for Disadvantages of the caustic dip tanks are that some carburetor
cleaning purposes.parts may be damaged if left in solution too long.
Reduce compressed air pressure to 210 kPa (30 Personal safety and chemical disposal are additional concerns.
psi). Because the chemical is caustic, exposure may cause injury or
death. Disposal of used solution can be difficult because most
cleaners are considered hazardous waste.
Wash off and blow ports out in carburetor body, fuel transfe OUMX258,0000307-19-20120524
tubes, and discharge port. Blow compressed air r
throug
h](https://image.slidesharecdn.com/johndeeree100e110e120servicemanual-250502151918-f9d6f69b/75/John-Deere-E100-E110-E120-Service-manual-pdf-21-2048.jpg)
![General Specifications
E100, E110, E120, E130, E140, E150, E160, E170, E180
Lawn Tractors
10-20-3
TM151119 (01.12.2018)
application.
Metric Bolt and Screw Torque Values
TS1670-UN: Metric Bolt and Screw
Class 4.8Class 8.8 or 9.8Class 10.9Class 12.9
Lubricated Dry Lubricated Dry Lubricated Dry Lubricated Dry
[‘Lubricated”means [‘Dry”means [‘Lubricated”means [‘Dry”means [‘Lubricated”means [‘Dry”means [‘Lubricated”means [‘Dry”means
Boltcoated with a lubricantplain or zinccoated with a lubricantplain or zinccoated with a lubricantplain or zinccoated with a lubricantplain or zinc
orsuch as engine oil,plated withoutsuch as engine oil,plated withoutsuch as engine oil,plated withoutsuch as engine oil,plated without
Screwfasteners withanyfasteners withanyfasteners withanyfasteners withany
c
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larger fasteners withfasteners withlarger fasteners withfasteners withlarger fasteners withfasteners withlarger fasteners withfasteners with
JDM F13C, F13F or F13JJDM F13B,JDM F13C, F13F or F13JJDM F13B,JDM F13C, F13F or F13JJDM F13B,JDM F13C, F13F or F13JJDM F13B,
zinc flake coating.]F13E or F13Hzinc flake coating.]F13E or F13Hzinc flake coating.]F13E or F13Hzinc flake coating.]F13E or F13H
zinc flakezinc flakezinc flakezinc flake
coating.] coating.] coating.] coating.]
N˙m lb.-in. N˙m lb.-in. N˙m lb.-in. N˙m lb.-in. N˙m lb.-in. N˙m lb.-in. N˙m lb.-in. N˙m lb.-in.
M6 4.7 42 6 53 8.9 79 11.3 100 13 115 16.5 146 15.5 137 19.5 172
N˙m lb.-ft. N˙m lb.-ft. N˙m lb.-ft. N˙m lb.-ft.
N˙m lb.-ft. N˙m lb.-ft. N˙m lb.-ft.
N˙m lb.-ft.
M8 11.5 102 14.5 128 22 194 27.5 243 32 23.5 40 29.5 37 27.5 47 35
M10 23 204 29 21 43 32 55 40 63 46 80 59 75 55 95 70
M12 40 29.5 50 37 75 55 95 70 110 80 140 105 130 95 165 120
M14 63 46 80 59 120 88 150 110 175 130 220 165 205 150 260 190
M16 100 74 125 92 190 140 240 175 275 200 350 255 320 235 400 300
M18 135 100 170 125 265 195 330 245 375 275 475 350 440 325 560 410
M20 190 140 245 180 375 275 475 350 530 390 675 500 625 460 790 580
M22 265 195 330 245 510 375 650 480 725 535 920 680 850 625 1080 800
M24 330 245 425 315 650 480 820 600 920 680 1150 850 1080 800 1350 1000
M27 490 360 625 460 950 700 1200 885 1350 1000 1700 1250 1580 1160 2000 1475
M30 660 490 850 625 1290 950 1630 1200 1850 1350 2300 1700 2140 1580 2700 2000
M33 900 665 1150 850 1750 1300 2200 1625 2500 1850 3150 2325 2900 2150 3700 2730
M36 1150 850 1450 1075 2250 1650 2850 2100 3200 2350 4050 3000 3750 2770 4750 3500
Torque values listed are for general use only, based on the strength of the bolt or
screw. DO NOT use these values if a different torque value or tightening
Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with
identical property class. Replace fasteners with the same or higher property class. If higher
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DX,TORQ2-19-20110112](https://crownmelresort.com/image.slidesharecdn.com/johndeeree100e110e120servicemanual-250502151918-f9d6f69b/75/John-Deere-E100-E110-E120-Service-manual-pdf-15-2048.jpg)
![General Specifications
E100, E110, E120, E130, E140, E150, E160, E170, E180
Lawn Tractors
10-20-4
TM151119 (01.12.2018)
Unified Inch Bolt and Screw Torque Values
TS1671-UN: Unified Inch Bolt and Screw
SAE Grade 2 [Grade 2 applies for hex
cap screws (not hex bolts) up to 6 in.
(152 mm) long. Grade 1 applies for
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long, and for all other types of bolts
and screws of any length.]
Bolt Lubricated Dry Lubricated Dry Lubricated Dry Lubricated Dry
or [‘Lubricated”means [‘Dry”means [‘Lubricated”means [‘Dry”means [‘Lubricated”means [‘Dry”means [‘Lubricated”means [‘Dry”means
Screwcoated with a lubricantplain or zinccoated with aplain or zinccoated with aplain or zinccoated with a lubricantplain or zinc
Sizesuch as engine oil,plated withoutlubricant such asplated withoutlubricant such asplated withoutsuch as engine oil,plated without
fasteners withanyengine oil, fastenersanyengine oil, fastenersanyfasteners withany
phosphate and oillubrication, orwith phosphate andlubrication, orwith phosphate andlubrication, orphosphate and oillubrication, or
coatings, or 7/8 in. and1/4 to 3/4 in.oil coatings, or 7/8 in.1/4 to 3/4 in.oil coatings, or 7/8 in.1/4 to 3/4 in.coatings, or 7/8 in. and1/4 to 3/4 in.
larger fasteners withfasteners withand larger fastenersfasteners withand larger fastenersfasteners withlarger fasteners withfasteners with
JDM F13C, F13F or F13JJDM F13B,with JDM F13C, F13FJDM F13B,with JDM F13C, F13FJDM F13B,JDM F13C, F13F or F13JJDM F13B,
zinc flake coating.]F13E or F13Hor F13J zinc flakeF13E or F13Hor F13J zinc flakeF13E or F13Hzinc flake coating.]F13E or F13H
zinc flakecoating.]zinc flakecoating.]zinc flakezinc flake
coating.] coating.] coating.] coating.]
N˙m lb.-in. N˙m lb.-in. N˙m lb.-in. N˙m lb.-in. N˙m lb.-in. N˙m lb.-in. N˙m lb.-in. N˙m lb.-in.
1/4 3.7 33 4.7 42 6 53 7.5 66 9.5 84 12 106 13.5 120 17 150
5/16 7.7 68 9.8 86 12 106 15.5 137 19.5 172 25 221 28 20.5 35 26
N˙m lb.-ft. N˙mlb.-ft.
N˙m lb.-ft. N˙m lb.-ft.
3/8 13.5 120 17.5 155 22 194 27 240 35 26 44 32.5 49 36 63 46
N˙m lb.-ft. N˙m lb.-ft. N˙m lb.-ft.
7/16 22 194 28 20.5 35 26 44 32.5 56 41 70 52 80 59 100 74
N˙m lb.-ft.
1/2 34 25 42 31 53 39 67 49 85 63 110 80 120 88 155 115
9/16 48 35.5 60 45 76 56 95 70 125 92 155 115 175 130 220 165
5/8 67 49 85 63 105 77 135 100 170 125 215 160 240 175 305 225
3/4 120 88 150 110 190 140 240 175 300 220 380 280 425 315 540 400
7/8 190 140 240 175 190 140 240 175 490 360 615 455 690 510 870 640
1 285 210 360 265 285 210 360 265 730 540 920 680 1030 760 1300 960
1-1/8 400 300 510 375 400 300 510 375 910 670 1150 850 1450 1075 1850 1350
1-1/4 570 420 725 535 570 420 725 535 1280 945 1630 1200 2050 1500 2600 1920
1-3/8 750 550 950 700 750 550 950 700 1700 1250 2140 1580 2700 2000 3400 2500
1-1/2 990 730 1250 930 990 730 1250 930 2250 1650 2850 2100 3600 2650 4550 3350
Torque values listed are for general use only, based on the strength of the bolt or screw.
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oand.s. Always r
eplace shear bolts
DX,TORQ1-19-20110112
with identical grade.](https://crownmelresort.com/image.slidesharecdn.com/johndeeree100e110e120servicemanual-250502151918-f9d6f69b/75/John-Deere-E100-E110-E120-Service-manual-pdf-16-2048.jpg)
![Fuel and Lubricants
E100, E110, E120, E130, E140, E150, E160, E170, E180
Lawn Tractors
10-15-3
TM151119 (01.12.2018)
Gasoline Fuel for 4-Cycle Engines
Use unleaded gasoline with a minimum octane rating of 87 AKI
(anti-knock index) or 90 RON (research octane number).
Refuel outdoors. DO NOT smoke while you fill the fuel tank
or service the fuel system. Store fuel in properly identified
polyethylene containers.
Gasoline fuels specified to EN 228 or ASTM D4814 are
When storing fuel, add John Deere Gasoline Conditioner and
recommended.
Stabilizer (or equivalent) at the specified concentration.
Fuel blends of unleaded gasoline with a maximum 10% ethanol
or 15% MTBE (methyl tertiary-butyl ether) are also acceptable.
CAUTION:
Reduce the risk of fire. Handle fuel carefully. DO NOT fill
the fuel tank when the engine is running or hot. Stop
engine and allow it to cool for several minutes before filling
fuel tank. Fill fuel tank only to the bottom of the filler neck.
IMPORTANT:
DO NOT use methanol or fuel blends that contain methanol.
Avoid spilling fuel. Gasoline can damage plastic and painted
surfaces.
DO NOT mix oil with gasoline.
DX,FUEL2-19-20130515
Transmission and Hydraulic Oil TS1739-UN: Oils for Air Temperature Ranges
Use oil viscosity based on the expected air temperature range
during the period between oil changes.
The following oils are preferred:
John Deere Hy-Gard™
John Deere Low Viscosity Hy-Gard™
Other oils may be used if they meet one of the following:
John Deere Standard JDM J20C
John Deere Standard JDM J20D
Use John Deere Bio Hy-Gard™ II oil when a biodegradable
fluid is required. [Bio Hy-Gard II meets or exceeds the minimum
biodegradability of 80% within 21 days according to CEC-
L-33-T-82 test method. Bio Hy-Gard II should not be mixed with
mineral oils, because this reduces the biodegradability and
makes proper oil recycling impossible.]
Hy-Gard is a trademark of Deere & Company
Bio Hy-Gard is a trademark of Deere & Company
DX,ANTI-19-20160825
Grease
IMPORTANT:
Avoid Damage! Use recommended John Deere greases
to avoid component failure and premature wear.
The following grease is recommended for service:
John Deere Multi-Purpose HD Lithium Complex
Grease
t
M
hes
ix
e a
in
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.
Grease-Gard™ Premium Plus
Not all grease types are compatible; John Deere does not
recommend mixing greases. If using any product other than the
recommended grease in service, purge any remaining grease
fromthesystempriortoapplication.Ifthisisnotpractical,grease
twice as often until all old grease is purged from the system.
OUMX068,0000642-19-20140827
Mixing different oils can interfere with the proper functioning of
In general, avoid mixing different brands or types of oil. Oil ConsultyourJohnDeeredealertoobtainspecificinformationand
manufacturers blend additives in their oils to meet certain recommendations.
specifications and performance requirements.DX,LUBMIX-19-19960318
Alternative and Synthetic Lubricants
Some John Deere brand coolants and lubricants may not be
available in your location.
Conditions in certain geographical areas may require lubricant Consult your John Deere dealer to obtain information and
recommendations different from those printed in this manual.recommendations.](https://crownmelresort.com/image.slidesharecdn.com/johndeeree100e110e120servicemanual-250502151918-f9d6f69b/75/John-Deere-E100-E110-E120-Service-manual-pdf-19-2048.jpg)
![Fuel and Lubricants
E100, E110, E120, E130, E140, E150, E160, E170, E180
Lawn Tractors
10-15-5
TM151119 (01.12.2018)
Carburetor Cleaning Methods
Ultrasonic Cleaning Systemsareas.
carburetor passages in the opposite direction of the air and fuel
flow (into the smallest passages to flush debris out of the larger
passages). This will prevent debris lodging in difficult to clean
UltrasoniccleanersuseenvironmentallyfriendlycleaningsolutionAerosol Cleaner
and sound waves to penetrate deep into carburetor passages.
Heating the solution is an option on ultrasonic cleaners that Personal safety, environmental concerns and cleaning
significantly increases the effectiveness of the system. Ultrasonic effectiveness make this method the least desirable. This method
cleaner systems work by creating sound wave pulses that are can be used on carburetor components that may be damaged
transmitted through a cleaning solution. Manufactures of by caustic cleaners (rubber seals or other non-metallic
ultrasonic cleaners claim the pulses create small bubbles that components). When cleaning with aerosol sprays, it is always
loosen and pulverizes contaminates. Select a chemical solution best to spray in the opposite direction of the air/fuel circuit (into
that is designed specifically for carburetor cleaning.thesmallestpassagestoflushdebrisoutofthelargerpassages).
This will prevent debris lodging in difficult to clean areas.
Generally, chemicals will need to be diluted with water prior to
use. When choosing a chemical, consider dilution rates to help
determine which chemical is the most cost effective. Consider
disposal of cleaning solution before ordering chemicals. Check CAUTION:
with local authorities on recommended disposal methods before Vapors from solvents can be explosive and flammable.
disposing of any cleaning solution. Ultrasonic cleaners come in Follow the instructions on the container label for safe use
manysizes.Most5.7—7.6L(1.5-2gal.)tankswillbesufficientof the solvent.
for carburetors used by John Deere gas engines.
IfanUltrasonicCleanerisused,placecarburetorinandrunforWork in a well-ventilated area.
30minutesat43.4°C(110°F)inthepropersolutionmix.IftheWear protective clothing when handling solvent.
solutionistoostrongorthecarburetorisleftinthecleanerfortooDo not smoke while handling solvents.
l
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n thesur
facefrom
the aluminum oxidizing.
Rinse the parts in water and dry with compressed air (up to 210
kPa [30 psi]).Caustic Dip Tanks
CAUTION:cleaning needs.
Caustic dip tanks use aggressive chemicals to dissolve carbon
based contamination. This method is effective for most carburetor
Compressed air can cause debris to fly a long distanceRotatingthepartsinthetankwillensurethecleaningsolution
flushes out any air pockets left in the passages. Follow the
Clear work area of bystandersrecommendationonthecleanerforsubmersiontimes.
Wear eye protection when using compressed air for Disadvantages of the caustic dip tanks are that some carburetor
cleaning purposes.parts may be damaged if left in solution too long.
Reduce compressed air pressure to 210 kPa (30 Personal safety and chemical disposal are additional concerns.
psi). Because the chemical is caustic, exposure may cause injury or
death. Disposal of used solution can be difficult because most
cleaners are considered hazardous waste.
Wash off and blow ports out in carburetor body, fuel transfe OUMX258,0000307-19-20120524
tubes, and discharge port. Blow compressed air r
throug
h](https://crownmelresort.com/image.slidesharecdn.com/johndeeree100e110e120servicemanual-250502151918-f9d6f69b/75/John-Deere-E100-E110-E120-Service-manual-pdf-21-2048.jpg)
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John Deere E100, E110, E120 Service manual.pdf
John Deere E100, E110, E120 Service manual, Illustrated Technical Manual for John Deere E100, E110, E120, E130, E140, E150, E160, E170, E180 Lawn Tractors This manual contains high quality images, circuit diagrams, instructions to help you to maintenance, troubleshooting, diagnostic, and repair your truck. This document is printable, without restrictions, contains searchable text, bookmarks, crosslinks for easy navigation. Language: English Format: PDF, 458 pages Covered models (S.N. from 010001): E100 E110 E120 E130 E140 E150 E160 E170 E180
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- 1. E100, E110, E120,E130, E140, E150, E160, E170, E180 Lawn Tractors (S.N. 010001-) DOWNLOAD TECHNICAL MANUAL E100, E110, E120, E130, E140, E150, E160, E170, E180 Lawn Tractors (S.N. 010001-) TM151119 01DEC18 (ENGLISH) John Deere Power Products
- 2. r F ou o tir ne e f w ailu o re rs d quickly. Operation andtests sections help you identify the majority of This manual is written for an experienced technician. Essential Information is organized in groups for the various components tools required in performing certain service work are identified in requiring service instruction. At the beginning of each group are this manual and are recommended for use.summarylistingsofallapplicableessentialtools,service equipment and tools, other materials needed to do the job, Live with safety: Read the safety messages in the introduction of service parts kits, specifications, wear tolerances, and torque this manual and the cautions presented throughout the text of the values. manual. Technical Manuals are concise guides for specific machines. They are on-the-job guides containing only the vital information CAUTION:needed for diagnosis, analysis, testing, and repair. This is the safety-alert symbol. When you see this symbol on the Fundamental service information is available from other sources machine or in this manual, be alert to the potential for personal covering basic theory of operation, fundamentals of injury. troubleshooting, general maintenance, and basic type of failures and their causes. Technical manuals are divided in two parts: repair and operation and tests. Repair sections tell how to repair the components. DX,TMIFC-19-20140415 Introduction TM151119 (01.12.2018) E100, E110, E120, E130, E140, E150, E160, E170, E180 Lawn Tractors
- 3. Group 10 -Diagnostics Section 10 - General Information Group 05 - Safety Group 20 - General Specifications Tests, and Adjustments Group 10 - Diagnostics Group 20 - Tests and Adjustments Contents Group 15 - Fuel and Lubricants Group 25 - Machine Specifications Section 20 - Single Cylinder Engine Repair Group 10 - Single Cylinder Engine Repair Section 25 - V - Twin Engine Repair Group 10 - V - Twin Engine Repair Section 30 - Electrical Repair Group 10 - Component Location Group 27 - Wiring Harnesses Group 30 - Common Wiring Harnesses (All Model Years) GroSuepc0ti5o-n Co 4m 0p- oG ne e na t r Lo P co at w ioe nr Train Repair Section 42 - Continuously Variable Gro Tu rp an 10 sm - C iV sT siR oe n pa (C ir VT) Repair Section 45 - Hydrostatic Power Train Repair Group 05 - Component Location Group 10 - Hydrostatic Power Train Repair Section 50 - Steering and Brake Repair Group 10 - Steering Repair Group 20 - Brake Repair Section 60 - Attachments Repair Group 10 - Component Location Group 15 - Attachments Repair Gro Su ep c1 ti0 o- nM 7is 0ce -ll M an i e s o c u e s lR la e n pa ei o r usRepair Section 220 - Single Cylinder Engine Gro O up pe 1r 0 a-tD io ia n g,nT oe sts ic ts s, and Adjustments Group 20 - Tests and Adjustments Section 225 - V - Twin Engine Operation, Section 230 - Electrical Operation, Tests, and Adjustments Group 10 - Theory of Operation Group 20 - Diagnostics Group 30 - Tests and Adjustments Group 40 - Schematics (Model Year - 2011) Group 45 - Schematics (Model Year 2012 - ) Group 50 - Connector Information Section 240 - Gear Power Train OG pr e or u a pt1 io 0n -,TT he eo st ry s,oa f O np d er A ad tio ju nstments Group 20 - Diagnostics Group 30 - Tests and Adjustments Section 242 - Continuously Variable Transmission (CVT) Operation Group 10 - Component Location Group 20 - Theory of Operation Group 30 - Diagnostics Section 245 - Hydrostatic Power Train Operation, Tests, and Adjustments Group 10 - Theory of Operation Group 20 - Diagnostics Se G c ro ti u o pn 30 25 - 0 Te- st S sta e n e drA in dg jus a tm nd enB tsrake Operation, TeG sr to su ,p a1 n0 d- A St d ee ju rin sg tm Co e m n p to snent Location Group 20 - Steering Tests and Adjustments Group 30 - Brake Component Location Group 40 - Brake Tests and Adjustments Section 260 - Attachments Operation, Tests, and Adjustments Group 20 - Tests and Adjustments Group 10 - Service Tools Section 299 - Service Tools and Kits TM151119 (01.12.2018) E100, E110, E120, E130, E140, E150, E160, E170, E180 Lawn Tractors
- 4. E100, E110, E120,E130, E140, E150, E160, E170, E180 Lawn Tractors TM151119 (01.12.2018) 10-1 Contents Page Section 10 General Information Page Group 05 - Safety Recognize Safety Information................................. 10-05-1 Understand Signal Words.........................................10-05-1 Follow Safety Instructions.........................................10-05-1 Practice Safe Maintenance ........................................10-05-2 Use Proper Tools ......................................................10-05-2 Handle Fluids Safely - Avoid Fires...........................10-05-2 Drain Gasoline When Storing Machine................... 10-05-3 Prevent Acid Burns ...................................................10-05-3 Prevent Battery Explosions..................................... 10-05-3 Handling Batteries Safely ........................................10-05-4 Prepare for Emergencies..........................................10-05-4 Park Machine Safely.................................................10-05-5 Support Machine Properly........................................10-05-5 Wear Protective Clothing..........................................10-05-5 Work in Clean Area..................................................10-05-5 Service Machines Safely .........................................10-05-6 Work In Ventilated Area............................................10-05-6 Illuminate Work Area Safely.................................... 10-05-6 Replace Safety Signs ..............................................10-05-6 Use Proper Lifting Equipment................................... 10-05-7 Service Tires Safely..................................................10-05-7 Decommissioning - Proper Recycling and Disposal 10-05- 7 of Fluids and Components............................. Protect Against High Pressure Spray .....................10-05-8 Live With Safety...................................................... 10-05-8 Group 20 - General Specifications Service Recommendations for O - Ring Boss 10-20-1 Fittings............................................................ Service Recommendations For Flat Face O - Ring 10-20-2 Seal Fittings................................................... Metric Cap Screw Torque Values - Grade 7..............10-20-2 Metric Bolt and Screw Torque Values .......................10-20-3 Unified Inch Bolt and Screw Torque Values.............10-20-4 Group 15 - Fuel and Lubricants Engine Oil.................................................................10-15-1 Oil Filters..................................................................10-15-1 ChangingJohnDeereEasyChange™30-Second 10-15-2 Oil Change System (If equipped)................... Gasoline Fuel for 4 - Cycle Engines........................10-15-3 Transmission and Hydraulic Oil...............................10-15-3 Grease........................................................................10-15-3 Mixing of Lubricants .................................................10-15-3 Alternative and Synthetic Lubricants........................10-15-3 Lubricant Storage.................................................... 10-15-4 Carburetor Cleaning................................................10-15-4 Carburetor Cleaning Methods................................. 10-15-5 Group 25 - Machine Specifications Machine Specifications............................................ 10-25-1 Product Identification Number Location .................10-25-1
- 5. E100, E110, E120,E130, E140, E150, E160, E170, E180 Lawn Tractors TM151119 (01.12.2018) 10-05-1 Safety Recognize Safety Information T81389-UN: Safety-alert symbol Group 05 Safety This is a safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury. Follow recommended precautions and safe operating practices. DX,ALERT-19-19980929 Understand Signal Words TS187-19: Signal Words Follow Safety Instructions TS201-UN: Safety Messages DANGER; The signal word DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. WARNING; The signal word WARNING indicates a hazardous s ietrui a otui o s n which, if not avoided, could result in death or injury. CAUTION; The signal word CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. CAUTION may also be used to alert against unsafe practices associated with events which could lead to personal injury. A signal word—DANGER, WARNING, or CAUTION—is used withthesafety-alertsymbol.DANGERidentifiesthemostserious hazards. DANGER or WARNING safety signs are located near specific hazards. General precautions are listed on CAUTION safetysigns.CAUTIONalsocallsattentiontosafetymessagesin this manual. DX,SIGNAL-19-20161005 Carefully read all safety messages in this manual and on your machine safety signs. Keep safety signs in good condition. Replace missing or damaged safety signs. Be sure new equipment components and repair parts include the current safety signs. Replacement safety signs are available from your John Deere dealer. Therecanbeadditionalsafetyinformationcontainedonpartsand t ch oim s ponents sourced from suppliers that isnot reproduced in operator′s manual. Learn how to operate the machine and how to use controls properly. Do not let anyone operate without instruction. Keep your machine in proper working condition. Unauthorized modifications to the machine may impair the function and/or safety and affect machine life. If you do not understand any part of this manual and need assistance, contact your John Deere dealer. DX,READ-19-20090616
- 6. Safety E100, E110, E120,E130, E140, E150, E160, E170, E180 Lawn Tractors 10-05-2 TM151119 (01.12.2018) Practice Safe Maintenance TS218-UN: Keep Area Clean Understand service procedure before doing work. Keep area clean and dry. Never lubricate, service, or adjust machine while it is moving. Keep hands, feet, and clothing away from power-driven parts. Disengage all power and operate controls to relieve pressure. Lower equipment to the ground. Stop the engine. Remove the key. Allow machine to cool. Securely support any machine elements that must be raised for service work. Keep all parts in good condition and properly installed. Fix damage immediately. Replace worn or broken parts. Remove any buildup of grease, oil, or debris. On self-propelled equipment, disconnect battery ground cable (- ) before making adjustments on electrical systems or welding on machine. On towed implements, disconnect wiring harnesses from tractor before servicing electrical system components or welding on machine. Falling while cleaning or working at height can cause serious injury. Use a ladder or platform to easily reach each location. Use sturdy and secure footholds and handholds. DX,SERV-19-20170228 Use Proper Tools TS779-UN: Proper Tools Use tools appropriate to the work. Makeshift tools and procedures can create safety hazards. Use power tools only to loosen threaded parts and fasteners. For loosening and tightening hardware, use the correct size tools. DO NOT use U.S. measurement tools on metric fasteners. Avoid bodily injury caused by slipping wrenches. Use only service parts meeting John Deere specifications. DX,REPAIR-19-19990217 Handle Fluids Safely—Avoid Fires TS227-UN: Avoid Fires When you work around fuel, do not smoke or work near heaters or other fire hazards. Store flammable fluids away from fire hazards. Do not incinerate or puncture pressurized containers. Make sure machine is clean of trash, grease, and debris. Do not store oily rags; they can ignite and burn spontaneously. DX,FLAME-19-19980929
- 7. Safety E100, E110, E120,E130, E140, E150, E160, E170, E180 Lawn Tractors TM151119 (01.12.2018) 10-05-3 Drain Gasoline When Storing Machine Prevent Acid Burns TS227-UN: Storing Gasoline Gasoline stored in fuel tank can explode. Never store equipment with gasoline in the tank inside a building where fumes may reach an open flame or spark. Always drain gasoline from fuel tank and carburetor bowl when storing machine. Allow engine to cool before storing. DX,STORE2-19-19900126 TS203-UN: Acid Burns Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, eat holes in clothing, and cause blindness if splashed into eyes. Avoid the hazard by: Filling batteries in a well-ventilated area. Wearing eye protection and rubber gloves. Avoiding breathing fumes when electrolyte is added. Avoiding spilling or dripping electrolyte. Use proper jump start procedure. If you spill acid on yourself: Flush your skin with water. Apply baking soda or lime to help neutralize the acid. Flush your eyes with water for 15—30 minutes. Get medical attention immediately. If acid is swallowed: Do not induce vomiting. Drink large amounts of water or milk, but do not exceed 2 L (2 quarts). Get medical attention immediately. DX,POISON-19-19930421 Prevent Battery Explosions TS204-UN: Battery Explosions Keepsparks,lightedmatches,andopenflameawayfromthetop of battery. Battery gas can explode. Never check battery charge by placing a metal object across the posts. Use a volt-meter or hydrometer. Do not charge a frozen battery; it may explode. Warm battery to 16°C (60°F). DX,SPARKS-19-19930303
- 8. Safety E100, E110, E120,E130, E140, E150, E160, E170, E180 Lawn Tractors 10-05-4 TM151119 (01.12.2018) Handling Batteries Safely TS204-UN: Caution TS203-UN: Caution Battery gas can explode. Keep sparks and flames away from batteries. Use a flashlight to check battery electrolyte level. Never check battery charge by placing a metal object across the posts. Use a voltmeter or hydrometer. Always remove grounded (-) battery clamp first and replace grounded clamp last. Sulfuric acid in battery electrolyte is poisonous and strong enough to burn skin, eat holes in clothing, and cause blindness if splashed into eyes. Avoid hazards by: Filling batteries in a well-ventilated area Wearing eye protection and rubber gloves Avoiding use of air pressure to clean batteries Avoiding breathing fumes when electrolyte is added Avoiding spilling or dripping electrolyte Using correct battery booster or charger procedure. If acid is spilled on skin or in eyes: Flush skin with water. Apply baking soda or lime to help neutralize the acid. Flush eyes with water for 15—30 minutes. Get medical attention immediately. If acid is swallowed: Do not induce vomiting. Drink large amounts of water or milk, but do not exceed 2 L (2 qt.). Get medical attention immediately. WARNING: Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the Shtaanteds a offter Ch ala ifn od rn lin iag. to cause cancer and reproductive harm.Wash DX,WW,BATTERIES-19-20101202 Prepare for Emergencies TS291-UN: First Aid Kit Be prepared if a fire starts. Keep a first aid kit and fire extinguisher handy. Keep emergency numbers for doctors, ambulance service, hospital, and fire department near your telephone. DX,FIRE2-19-19930303
- 9. Safety E100, E110, E120,E130, E140, E150, E160, E170, E180 Lawn Tractors TM151119 (01.12.2018) 10-05-5 Park Machine Safely TS230-UN: Remove the Key Before working on the machine: Lower all equipment to the ground. Stop the engine and remove the key. Disconnect the battery ground strap. Hang a "DO NOT OPERATE" tag in operator station. DX,PARK-19-19900604 Support Machine Properly TS229-UN: Support Properly Always lower the attachment or implement to the ground before youworkonthemachine.Iftheworkrequiresthatthemachineor attachment be lifted, provide secure support for them. If left in a raised position, hydraulically supported devices can settle or leak down. Do not support the machine on cinder blocks, hollow tiles, or props that may crumble under continuous load. Do not work under a machine that is supported solely by a jack. Follow recommended procedures in this manual. When implements or attachments are used with a machine, always follow safety precautions listed in the implement or attachment operator′s manual. DX,LOWER-19-20000224 Wear Protective Clothing TS206-UN: Protective Clothing Wear close fitting clothing and safety equipment appropriate to the job. Prolonged exposure to loud noise can cause impairment or loss of hearing. Wear a suitable hearing protective device such as earmuffs or earplugs to protect against objectionable or uncomfortable loud noises. Operating equipment safely requires the full attention of the operator. Do not wear radio or music headphones while operating machine. DX,WEAR-19-19900910 Work in Clean Area T6642EJ-UN: Clean Work Area Before starting a job: Clean work area and machine. Make sure you have all necessary tools to do your job. Have the right parts on hand. Read all instructions thoroughly; do not attempt shortcuts. DX,CLEAN-19-19900604
- 10. Safety E100, E110, E120,E130, E140, E150, E160, E170, E180 Lawn Tractors 10-05-6 TM151119 (01.12.2018) Service Machines Safely TS228-UN: Moving Parts Tie long hair behind your head. Do not wear a necktie, scarf, loose clothing, or necklace when you work near machine tools or moving parts. If these items were to get caught, severe injury could result. Remove rings and other jewelry to prevent electrical shorts and entanglement in moving parts. DX,LOOSE-19-19900604 Work In Ventilated Area TS220-UN: Engine exhaust fumes Engine exhaust fumes can cause sickness or death. If it is necessary to run an engine in an enclosed area, remove the exhaust fumes from the area with an exhaust pipe extension. Ifyoudonothaveanexhaustpipeextension,openthedoorsand get outside air into the area. DX,AIR-19-19990217 Illuminate Work Area Safely TS223-UN: Work Area Safely Illuminate your work area adequately but safely. Use a portable safety light for working inside or under the machine. Make sure the bulb is enclosed by a wire cage. The hot filament of an accidentally broken bulb can ignite spilled fuel or oil. DX,LIGHT-19-19900604 Replace Safety Signs TS201-UN: Safety Signs Replace missing or damaged safety signs. See the machine operator’s manual for correct safety sign placement. DX,SIGNS1-19-19900604
- 11. Safety E100, E110, E120,E130, E140, E150, E160, E170, E180 Lawn Tractors TM151119 (01.12.2018) 10-05-7 Use Proper Lifting Equipment TS226-UN: Proper Lifting Equipment Lifting heavy components incorrectly can cause severe injury or machine damage. Follow recommended procedure for removal and installation of components in the manual. DX,LIFT-19-19900604 Service Tires Safely TS211-UN: Explosive Tire and Rim Parts Explosive separation of a tire and rim parts can cause serious injury or death. Do not attempt to mount a tire unless you have the proper equipment and experience to perform the job. Always maintain the correct tire pressure. Do not inflate the tires above the recommended pressure. Never weld or heat a wheel and tire assembly. The heat can cause an increase in air pressure resulting in a tire explosion. Welding can structurally weaken or deform the wheel. Wheninflatingtires,useaclip-onchuckandextensionhoselong enough to allow you to stand to one side and NOT in front of or over the tire assembly. Use a safety cage if available. Check wheels for low pressure, cuts, bubbles, damaged rims or missing lug bolts and nuts. DX,RIM-19-19900824 Decommissioning—Proper Recycling and Disposal of Fluids and Components TS1133-UN: Recycle Waste Safety and environmental stewardship measures must be taken into account when decommissioning a machine and/or component. These measures include the following: Use appropriate tools and personal protective equipment such as clothing, gloves, face shields or glasses, during the removal or handling of objects and materials. Follow instructions for specialized components. Release stored energy by lowering suspended machine elements, relaxing springs, disconnecting the battery or other electrical power, and releasing pressure in hydraulic components, accumulators, and other similar systems. Minimize exposure to components which may have residue from agricultural chemicals, such as fertilizers and pesticides. Handle and dispose of these components appropriately.
- 12. Safety E100, E110, E120,E130, E140, E150, E160, E170, E180 Lawn Tractors 10-05-8 TM151119 (01.12.2018) Protect Against High Pressure Spray TS1343-UN: High Pressure Spray Spray from high pressure nozzles can penetrate the skin and cause serious injury. Keep spray from contacting hands or body. If an accident occurs, see a doctor immediately. Any high pressure spray injected into the skin must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar with this type of injury should reference a knowledgeable medical source. Such information is available from Deere & Company Medical Department in Moline, Illinois, U.S.A. DX,SPRAY-19-19920416 Carefully drain engines, fuel tanks, radiators, hydraulic cylinders, reservoirs, and lines before recycling components. Use leak-proof containers when draining fluids. Do not use food or beverage containers. Do not pour waste fluids onto the ground, down a drain, or into any water source. Observe all national, state, and local laws, regulations, or ordinances governing the handling or disposal of waste fluids (example: oil, fuel, coolant, brake fluid); filters; batteries; and, other substances or parts. Burning of flammable fluids or components in other than specially designed incinerators may be prohibited by law and could result in exposure to harmful fumes or ashes. Service and dispose of air conditioning systems appropriately. Government regulations may require a certified service center to recover and recycle air conditioning refrigerants which could damage the atmosphere if allowed to escape. Evaluate recycling options for tires, metal, plastic, glass, rubber, and electronic components which may be recyclable, in part or completely. Contact your local environmental or recycling center, or your John Deere dealer for information on the proper way to recycle or dispose of waste. DX,DRAIN-19-20150601 Live With Safety TS231-19: Safety Systems Before returning machine to customer, make sure machine is functioning properly, especially the safety systems. Install all guards and shields. DX,LIVE-19-19920925
- 13. General Specifications E100, E110,E120, E130, E140, E150, E160, E170, E180 Lawn Tractors 10-20-1 TM151119 (01.12.2018) 2 Service Recommendations for O- Ring Boss Fittings T6520AB-UN: Angle Fitting LEGEND: A-Lock Nut B-Backup Washer C-Head End Group 20 General Specifications Straight Fitting T6243AE-UN: Straight Fitting 1. Back off lock nut (A) and backup washer (B) completely to head end (C) of fitting. 2. Turn fitting into threaded boss until backup washer contacts face of boss. 3. Turn fitting head end counterclockwise to proper index (maximum of one turn). 4. NOTE: Do not allow hoses to twist when tightening fittings. Hold fitting head end with a wrench and tighten locknut and backup washer to proper torque value. 1 Inspect O-ring boss seat for dirt or defects. . Lubricate O-ring with petroleum jelly. Place electrical tape over threads to protect O-ring. Slide O-ring over tape and into O-ring groove of fitting. Remove tape. . Tighten fitting to torque value shown on chart. A 3ngle Fitting . NOTE: Torque tolerance is±10%. 2 0 19 16 0 0 21 7 04T,90,K66-19-19990929 STRAIGHT FITTING OR SPECIAL NUT TORQUE CHART Thread Siz eN·mlb·ft 3/8-24 UNF 8 6 7/16-20 UNF 12 9 1/2-20 UNF 16 12 9/16-18 UNF 24 18 3/4-16 UNF 46 34 7/8-14 UNF 62 46 1-1/16-12 UN 10 75 1-3/16-12 UN 2 90 1-5/16-12 UN 12 10 1-5/8-12 UN 2 5 1-7/8-12 UN 14 14
- 14. General Specifications E100, E110,E120, E130, E140, E150, E160, E170, E180 Lawn Tractors 10-20-2 TM151119 (01.12.2018) ServiceRecommendationsForFlatFac e O-Ring Seal Fittings 1 Inspect the fitting sealing surfaces and O-ring. They must be free of dirt or defects. . Lubricate O-rings and install into grove using petroleum jelly to hold in place. 2 Index angle fittings and tighten by hand pressing joint . together to insure O-ring remains in place. 3 . 4. Tighten fitting or nut to torque value shown on the chart. Do not allow hoses to twist when tightening fittings, use backup wrench on straight hose couplings. IMPORTANT: Tighten fittings to 150% of listed torque value if indexing is necessary or if fitting is attached to an actuating device. Tighten fittings to 50% of listed torque value if used in aluminum housing. Metric Cap Screw Torque Values— Grade 7 21 OUO6092,00010A4-19 0-20110531 NOTE: When bolting aluminum parts, specified in table. tighten to 80% of torque M1 4 M1 6 CED,OUO1085,12-19-20000731 FLAT FACE O-RING SEAL FITTING TORQUE* Nomial Tube O.D.Thread SizeSwivel Nu tBulkhead Nut mm in. in. N˙m lb·ft N˙mlb·ft 6.35 0.250 9/16-18 16 12 12 9 9.52 0.375 11/16-16 24 18 24 18 12.70 0.500 13/16-16 50 37 46 34 15.88 0.625 1-14 69 51 62 46 19.050.7501 3/16-1210275 10 75 22.220.8751 3/16-1210275 2 75 25.401.0001 7/16-12142105 10 10 31.751.2501 11/16-12190140 2 5 38.10 1.500 2-12 217 160 14 14 *Torque tolerance is +15 -20% unless otherwise specified. 2 0 Stud End O-ring Seal Torque for Straight and Adjustable F 1 it 9 tings* 16 ThreadSt Size Size raight HexLocknu Size Toque t HexStraight Fitt ing or Locknu 0 t 0 21 Inch Inch Inch N˙m lb·ft 7 3/8-24 5/8 9/16 12 9 7/16-20 5/8 5/8 21 15 1/2-20 3/4 11/16 26 19 9/16-18 3/4 3/4 34 25 3/4-16 7/8 15/16 73 55 7/8-141 1/161 1/16104 76 1 1/16-121 1/41 3/8176 13 1 3/16-121 3/81 1/2230 0 1 5/16-121 1/21 5/8285 17 *Torque tolerance is +15 -20% unless otherwise specified. 0 Size N˙m (lb-ft) M6 9.5—12.2 (7—9) M8 20.3—27.1 (15—20) M1 47.5—54.2 (35—40) 0 81.4—94.9 (60—70) M1 128.8—146.4 (95—108) 2 210.2—240 (155—177)
- 15. General Specifications E100, E110,E120, E130, E140, E150, E160, E170, E180 Lawn Tractors 10-20-3 TM151119 (01.12.2018) application. Metric Bolt and Screw Torque Values TS1670-UN: Metric Bolt and Screw Class 4.8Class 8.8 or 9.8Class 10.9Class 12.9 Lubricated Dry Lubricated Dry Lubricated Dry Lubricated Dry [‘Lubricated”means [‘Dry”means [‘Lubricated”means [‘Dry”means [‘Lubricated”means [‘Dry”means [‘Lubricated”means [‘Dry”means Boltcoated with a lubricantplain or zinccoated with a lubricantplain or zinccoated with a lubricantplain or zinccoated with a lubricantplain or zinc orsuch as engine oil,plated withoutsuch as engine oil,plated withoutsuch as engine oil,plated withoutsuch as engine oil,plated without Screwfasteners withanyfasteners withanyfasteners withanyfasteners withany c So iza etp in hg os s,p o h ra M te 20 an ad nd oM illu 6b tr o ic M at 1i 8 o c n o ,a o tr in pg ho s,so prhM at 2 e 0aa n n d do M il6 lut b oriM ca 18 tic oo na , t o i n r p g h s o ,o s p rh M a 2 t 0 eandM oi 6 llu to br M ic 1a 8t c ion at ,io n r g p s h ,os rp M h2 a 0 te aa nn dd Mo 6ilt lo ub M ri 1c 8 ation, o r larger fasteners withfasteners withlarger fasteners withfasteners withlarger fasteners withfasteners withlarger fasteners withfasteners with JDM F13C, F13F or F13JJDM F13B,JDM F13C, F13F or F13JJDM F13B,JDM F13C, F13F or F13JJDM F13B,JDM F13C, F13F or F13JJDM F13B, zinc flake coating.]F13E or F13Hzinc flake coating.]F13E or F13Hzinc flake coating.]F13E or F13Hzinc flake coating.]F13E or F13H zinc flakezinc flakezinc flakezinc flake coating.] coating.] coating.] coating.] N˙m lb.-in. N˙m lb.-in. N˙m lb.-in. N˙m lb.-in. N˙m lb.-in. N˙m lb.-in. N˙m lb.-in. N˙m lb.-in. M6 4.7 42 6 53 8.9 79 11.3 100 13 115 16.5 146 15.5 137 19.5 172 N˙m lb.-ft. N˙m lb.-ft. N˙m lb.-ft. N˙m lb.-ft. N˙m lb.-ft. N˙m lb.-ft. N˙m lb.-ft. N˙m lb.-ft. M8 11.5 102 14.5 128 22 194 27.5 243 32 23.5 40 29.5 37 27.5 47 35 M10 23 204 29 21 43 32 55 40 63 46 80 59 75 55 95 70 M12 40 29.5 50 37 75 55 95 70 110 80 140 105 130 95 165 120 M14 63 46 80 59 120 88 150 110 175 130 220 165 205 150 260 190 M16 100 74 125 92 190 140 240 175 275 200 350 255 320 235 400 300 M18 135 100 170 125 265 195 330 245 375 275 475 350 440 325 560 410 M20 190 140 245 180 375 275 475 350 530 390 675 500 625 460 790 580 M22 265 195 330 245 510 375 650 480 725 535 920 680 850 625 1080 800 M24 330 245 425 315 650 480 820 600 920 680 1150 850 1080 800 1350 1000 M27 490 360 625 460 950 700 1200 885 1350 1000 1700 1250 1580 1160 2000 1475 M30 660 490 850 625 1290 950 1630 1200 1850 1350 2300 1700 2140 1580 2700 2000 M33 900 665 1150 850 1750 1300 2200 1625 2500 1850 3150 2325 2900 2150 3700 2730 M36 1150 850 1450 1075 2250 1650 2850 2100 3200 2350 4050 3000 3750 2770 4750 3500 Torque values listed are for general use only, based on the strength of the bolt or screw. DO NOT use these values if a different torque value or tightening Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class. Replace fasteners with the same or higher property class. If higher p ro c p e d rt u y re c l i a s s g s i f v a en te f o n r e a rs s a p r e e c u i f s ic ed a , p t p i g l i h c a te ti n on h . e F s o e r t s o tainl es t s re s n te g e th lf o a f s th e e n e o r r s i g o in r a f o l . r Makes u re n f a u s t t s e o n n e r U t - h b r o e a l t d s , s s a e r e t c h l e e a t n i g a h n t e d n t i h n a g t i n y o s t u r u p c r o t i p o e n r s l y f o s r t a t h r t e t s h p r e a c i d f i e c n a g p a p g l i e c m a t e i o n n t . . W Ti h gh e t n e p n ossible, l p u l b a s ri t c i c a t i e n s p e l a rt i n o r o c r r z i i m n c p e p d l a s t e te d e f l a t s y t p e e n e l o r c s k o n th u e ts rt b h y a t n u l r o n c i n k g n t u h t e s , n w u tt o e l th b e ol d ts ry o t r o w rq h u e e e ln u ts , s u h n ol e ws n sd i n i f t f h ee r ec n h t ai n r ts , tu ru n c l e ti s os n d s i f a f re e re g n i v t ei n n s f to r r u t c h ti eon s p s ea c ri ef i c g i av p en p l f i c o a rt ti h oen . s p e c i f i c DX,TORQ2-19-20110112
- 16. General Specifications E100, E110,E120, E130, E140, E150, E160, E170, E180 Lawn Tractors 10-20-4 TM151119 (01.12.2018) Unified Inch Bolt and Screw Torque Values TS1671-UN: Unified Inch Bolt and Screw SAE Grade 2 [Grade 2 applies for hex cap screws (not hex bolts) up to 6 in. (152 mm) long. Grade 1 applies for S h A e x Ec G arp ad sc er1 e S w As Eo G vr e a rd 6 ein 5,. 5 ( 1 . 5 12 or m 5m .2S ) A E G r a d e 8 o r 8 . 2 long, and for all other types of bolts and screws of any length.] Bolt Lubricated Dry Lubricated Dry Lubricated Dry Lubricated Dry or [‘Lubricated”means [‘Dry”means [‘Lubricated”means [‘Dry”means [‘Lubricated”means [‘Dry”means [‘Lubricated”means [‘Dry”means Screwcoated with a lubricantplain or zinccoated with aplain or zinccoated with aplain or zinccoated with a lubricantplain or zinc Sizesuch as engine oil,plated withoutlubricant such asplated withoutlubricant such asplated withoutsuch as engine oil,plated without fasteners withanyengine oil, fastenersanyengine oil, fastenersanyfasteners withany phosphate and oillubrication, orwith phosphate andlubrication, orwith phosphate andlubrication, orphosphate and oillubrication, or coatings, or 7/8 in. and1/4 to 3/4 in.oil coatings, or 7/8 in.1/4 to 3/4 in.oil coatings, or 7/8 in.1/4 to 3/4 in.coatings, or 7/8 in. and1/4 to 3/4 in. larger fasteners withfasteners withand larger fastenersfasteners withand larger fastenersfasteners withlarger fasteners withfasteners with JDM F13C, F13F or F13JJDM F13B,with JDM F13C, F13FJDM F13B,with JDM F13C, F13FJDM F13B,JDM F13C, F13F or F13JJDM F13B, zinc flake coating.]F13E or F13Hor F13J zinc flakeF13E or F13Hor F13J zinc flakeF13E or F13Hzinc flake coating.]F13E or F13H zinc flakecoating.]zinc flakecoating.]zinc flakezinc flake coating.] coating.] coating.] coating.] N˙m lb.-in. N˙m lb.-in. N˙m lb.-in. N˙m lb.-in. N˙m lb.-in. N˙m lb.-in. N˙m lb.-in. N˙m lb.-in. 1/4 3.7 33 4.7 42 6 53 7.5 66 9.5 84 12 106 13.5 120 17 150 5/16 7.7 68 9.8 86 12 106 15.5 137 19.5 172 25 221 28 20.5 35 26 N˙m lb.-ft. N˙mlb.-ft. N˙m lb.-ft. N˙m lb.-ft. 3/8 13.5 120 17.5 155 22 194 27 240 35 26 44 32.5 49 36 63 46 N˙m lb.-ft. N˙m lb.-ft. N˙m lb.-ft. 7/16 22 194 28 20.5 35 26 44 32.5 56 41 70 52 80 59 100 74 N˙m lb.-ft. 1/2 34 25 42 31 53 39 67 49 85 63 110 80 120 88 155 115 9/16 48 35.5 60 45 76 56 95 70 125 92 155 115 175 130 220 165 5/8 67 49 85 63 105 77 135 100 170 125 215 160 240 175 305 225 3/4 120 88 150 110 190 140 240 175 300 220 380 280 425 315 540 400 7/8 190 140 240 175 190 140 240 175 490 360 615 455 690 510 870 640 1 285 210 360 265 285 210 360 265 730 540 920 680 1030 760 1300 960 1-1/8 400 300 510 375 400 300 510 375 910 670 1150 850 1450 1075 1850 1350 1-1/4 570 420 725 535 570 420 725 535 1280 945 1630 1200 2050 1500 2600 1920 1-3/8 750 550 950 700 750 550 950 700 1700 1250 2140 1580 2700 2000 3400 2500 1-1/2 990 730 1250 930 990 730 1250 930 2250 1650 2850 2100 3600 2650 4550 3350 Torque values listed are for general use only, based on the strength of the bolt or screw. R D e O p N l a O c T e u f a s s e t e t h n e s r s e w v a i t l h u e t h s e i f s a a d m i f e f e o r r e h n i t g t h o e r q r u g r e a v d a e l . u I e f o h r i g t h i g e h r t g e r n a i d n e g f p a r s o t c e e n d e u r r s e a i r e g i v e n f o r a u sp s e d ci , f t ic ig a h p te p n l ic t a h t e i o s e n . t F o o t r h p e l s a t s r t e i c ng in th se o r f t t o h r e c o ri r m ig p in e a d l . s M te a e k l e ty s p u e re l o f c a k s t n e u n t e s r , t f h or e s a ta d i s n a l e r s e ss teelclean and that you properly start thread engagement. When possible, lubricate plain f o a r s z t i en n c ep r s l a , to e rd f of a rs n tu etn s e o rs n o U t- h b e o rl th s , as n el e oc th k en u ti tg s h ,t w en h i en eg li b n os l t t rs u c ot r i o wn h s ef e ol rn tu h t es , s u p n e l c ei f s i s ca p p l i c at i on . dSihffee arrebnotlitnssatrrue cdtieosnigsnaerde gtoiv feanil fuonrdtheer psrpeedceifti ecr ampipnleicdaltoi oand.s. Always r eplace shear bolts DX,TORQ1-19-20110112 with identical grade.
- 17. Fuel and Lubricants E100,E110, E120, E130, E140, E150, E160, E170, E180 Lawn Tractors 10-15-1 TM151119 (01.12.2018) Engine Oil Use oil viscosity based on the expected air temperature range during the period between oil changes. MXAL42826-UN: Oil Chart The following John Deere oils are preferred: TURF-GARD™ Other PLUS-4™ e used if above John Deere oils are not oils may b available, provided they meet the following specification: API Service Classification SJ or higher KU02345,0000103-19-20140124 Group 15 Fuel and Lubricants Oil Filters Filtration of oils is critical to proper operation and lubrication. Always change filters regularly as specified in this manual. Use filters meeting John Deere performance specifications. DX,FILT-19-19960318
- 18. Fuel and Lubricants E100,E110, E120, E130, E140, E150, E160, E170, E180 Lawn Tractors 10-15-4 TM151119 (01.12.2018) Changing John Deere Easy Change™ 30-Second Oil Change System (If equipped) IMPORTANT: 1. Oil should be changed when engine is cool. It is not necessary to run engine prior to changing oil. Park tractor safely (see Parking Safely in the SAFETY section) and on level ground. 2 Lift hood. . Remove OEM shipping tie strap (first service only). 3 . 7. PY44546-UN: Shown in locked position LEGEND: C-Alignment Pointer on the ECOS D-Unlocked Pointer E-Locked Pointer Install new ECOS by aligning the alignment pointer (C) on the ECOS with the unlocked pointer (D) on the engine. RotatetheECOS90degreesclockwise,untilthedetentlock engages and the lock pointers on the ECOS (C) and engine (E) are aligned. IMPORTANT: Keep turning the ECOS until the detent is engaged and the lock symbols are aligned. 4. PY44544-UN: . A-Easy Change ™ Oil System (ECOS) 8. LEGEND: 9. Check oil level with the dipstick. Add oil if necessary. Start and run engine at idle to check for leaks. Stop engine. Fix any leaks before operating. Remove old Easy Change ™ Oil System (ECOS) (A) by rotating the filter 90 degrees counter clockwise. Push down 10. while rotating.11. 5. Wipe clean any drips. Lower the hood. The rubber cap can be installed on the used ECOS. NOTE: Many local government recycling programs, authorized retailers, auto repair stations, and auto parts stores will puncture and recycle used oil filters and oil. RM87422,0000834-19-20171011 6. PY44545-UN: . LEGEND: B-Rubber Cap Remove rubber cap (B) from new ECOS.
- 19. Fuel and Lubricants E100,E110, E120, E130, E140, E150, E160, E170, E180 Lawn Tractors 10-15-3 TM151119 (01.12.2018) Gasoline Fuel for 4-Cycle Engines Use unleaded gasoline with a minimum octane rating of 87 AKI (anti-knock index) or 90 RON (research octane number). Refuel outdoors. DO NOT smoke while you fill the fuel tank or service the fuel system. Store fuel in properly identified polyethylene containers. Gasoline fuels specified to EN 228 or ASTM D4814 are When storing fuel, add John Deere Gasoline Conditioner and recommended. Stabilizer (or equivalent) at the specified concentration. Fuel blends of unleaded gasoline with a maximum 10% ethanol or 15% MTBE (methyl tertiary-butyl ether) are also acceptable. CAUTION: Reduce the risk of fire. Handle fuel carefully. DO NOT fill the fuel tank when the engine is running or hot. Stop engine and allow it to cool for several minutes before filling fuel tank. Fill fuel tank only to the bottom of the filler neck. IMPORTANT: DO NOT use methanol or fuel blends that contain methanol. Avoid spilling fuel. Gasoline can damage plastic and painted surfaces. DO NOT mix oil with gasoline. DX,FUEL2-19-20130515 Transmission and Hydraulic Oil TS1739-UN: Oils for Air Temperature Ranges Use oil viscosity based on the expected air temperature range during the period between oil changes. The following oils are preferred: John Deere Hy-Gard™ John Deere Low Viscosity Hy-Gard™ Other oils may be used if they meet one of the following: John Deere Standard JDM J20C John Deere Standard JDM J20D Use John Deere Bio Hy-Gard™ II oil when a biodegradable fluid is required. [Bio Hy-Gard II meets or exceeds the minimum biodegradability of 80% within 21 days according to CEC- L-33-T-82 test method. Bio Hy-Gard II should not be mixed with mineral oils, because this reduces the biodegradability and makes proper oil recycling impossible.] Hy-Gard is a trademark of Deere & Company Bio Hy-Gard is a trademark of Deere & Company DX,ANTI-19-20160825 Grease IMPORTANT: Avoid Damage! Use recommended John Deere greases to avoid component failure and premature wear. The following grease is recommended for service: John Deere Multi-Purpose HD Lithium Complex Grease t M hes ix e a in dd g itivo esfan L d u de b gr ra id c ea lu n brt ic s ant p e r f o r m a n c e . Grease-Gard™ Premium Plus Not all grease types are compatible; John Deere does not recommend mixing greases. If using any product other than the recommended grease in service, purge any remaining grease fromthesystempriortoapplication.Ifthisisnotpractical,grease twice as often until all old grease is purged from the system. OUMX068,0000642-19-20140827 Mixing different oils can interfere with the proper functioning of In general, avoid mixing different brands or types of oil. Oil ConsultyourJohnDeeredealertoobtainspecificinformationand manufacturers blend additives in their oils to meet certain recommendations. specifications and performance requirements.DX,LUBMIX-19-19960318 Alternative and Synthetic Lubricants Some John Deere brand coolants and lubricants may not be available in your location. Conditions in certain geographical areas may require lubricant Consult your John Deere dealer to obtain information and recommendations different from those printed in this manual.recommendations.
- 20. Fuel and Lubricants E100,E110, E120, E130, E140, E150, E160, E170, E180 Lawn Tractors 10-15-4 TM151119 (01.12.2018) Lubricant StorageMakecertainthatallcontainersareproperlymarkedtoidentify their contents. Your equipment can operate at top efficiency only when clean Properly dispose of all old containers and any residual lubricant lubricants are used.they may contain. DX,LUBST-19-20110411 Use clean containers to handle all lubricants. Store lubricants and containers in an area protected from dust, moisture, and other contamination. Store containers on their side to avoid water and dirt accumulation. Carburetor CleaningIMPORTANT: Wires and metal instruments should not be used. Light Debris, corrosion, rust, or varnish can build up in the internal air/ damage or deposits on the surface of the float valve seat can fuel passages. Many times the contamination is located in an be removed using a cotton swab with a mild abrasive such areaofthecarburetorthatisnotvisible.Inmostcasesproperas toothpaste or 800 grit lapping compound. cleaning can resolve these issues. Carburetors and carburetor components can be cleaned by using oneofseveraltypesofcommercialcleaningmethods:aerosolCarburetor Assembly sprays, caustic dip tanks, and ultrasonic cleaners.Whenthecarburetorisreadyforassembly,layoutallthe NOTE: Some cleaning chemicals may be flammable and have tMoaxnicuaflu.m Ke e e s p . t A hle wfa oy lls ow fo in llg oiw n m th ie nd c :hemical manufacturer’s recommendations. Always wear personal protection gear such as safety glasses protective gloves and work in a well ventilated area. Do not use drill or hard wire to clean carburetor passage ways. Cleaning Procedure Always follow the solvent manufacturer’s recommendations for material compatibility because some solvents may attack metal, plastic or rubber components. 1. Clean debris off the outside of the carburetor before disassembly. 2. Completely disassemble the carburetor per the instructions in the Technical Manual and visually inspect. 3. Determine if carburetor is repairable, excessive corrosion may determine this is not practical. 4. If repairable, clean any remaining dirt and old gaskets from the carburetor. The preferred method of cleaning is to use an ultrasonic cleaner. necessary components on a clean surface. Be aware that even clean shop rags may contain dirt and metal shavings. Assemble the carburetor in accordance with the instructions in the Technical Check the throttle shaft for excessive play or movement and any signs of binding. Never use oil on the throttle shaft because it attracts dirt which can cause premature wear of the throttle shaft seals. If the throttle shaft was removed use new screws and follow the service manual torque specifications. Always check the float and float valve for binding with the float valve installed in its proper position. Replacement of all gaskets and seals is necessary when servicing any carburetor. Inspect the carburetor insulator for damage and replace if necessary. Be sure to install the insulator using the correct orientation. Clean and flush the complete fuel system. Fuel lines must be replaced if they are brittle, cracked, excessively soft or damaged. Replace the fuel filter and air filter after cleaning the carburetor. OUMX258,0000306-19-20120524 Synthetic lubricants may be used if they meet the performance Re-refined base stock products may be used if the finished requirements as shown in this manual.lubricant meets the performance requirements. The temperature limits and service intervals shown in this manual DX,ALTER-19-20110411 apply to both conventional and synthetic lubricants.
- 21. Fuel and Lubricants E100,E110, E120, E130, E140, E150, E160, E170, E180 Lawn Tractors 10-15-5 TM151119 (01.12.2018) Carburetor Cleaning Methods Ultrasonic Cleaning Systemsareas. carburetor passages in the opposite direction of the air and fuel flow (into the smallest passages to flush debris out of the larger passages). This will prevent debris lodging in difficult to clean UltrasoniccleanersuseenvironmentallyfriendlycleaningsolutionAerosol Cleaner and sound waves to penetrate deep into carburetor passages. Heating the solution is an option on ultrasonic cleaners that Personal safety, environmental concerns and cleaning significantly increases the effectiveness of the system. Ultrasonic effectiveness make this method the least desirable. This method cleaner systems work by creating sound wave pulses that are can be used on carburetor components that may be damaged transmitted through a cleaning solution. Manufactures of by caustic cleaners (rubber seals or other non-metallic ultrasonic cleaners claim the pulses create small bubbles that components). When cleaning with aerosol sprays, it is always loosen and pulverizes contaminates. Select a chemical solution best to spray in the opposite direction of the air/fuel circuit (into that is designed specifically for carburetor cleaning.thesmallestpassagestoflushdebrisoutofthelargerpassages). This will prevent debris lodging in difficult to clean areas. Generally, chemicals will need to be diluted with water prior to use. When choosing a chemical, consider dilution rates to help determine which chemical is the most cost effective. Consider disposal of cleaning solution before ordering chemicals. Check CAUTION: with local authorities on recommended disposal methods before Vapors from solvents can be explosive and flammable. disposing of any cleaning solution. Ultrasonic cleaners come in Follow the instructions on the container label for safe use manysizes.Most5.7—7.6L(1.5-2gal.)tankswillbesufficientof the solvent. for carburetors used by John Deere gas engines. IfanUltrasonicCleanerisused,placecarburetorinandrunforWork in a well-ventilated area. 30minutesat43.4°C(110°F)inthepropersolutionmix.IftheWear protective clothing when handling solvent. solutionistoostrongorthecarburetorisleftinthecleanerfortooDo not smoke while handling solvents. l K o e n e g, p th s e ol a v l e u n m t in a u w m ay bo fr d o y m wi f l l l a h m av e e s a o r r e s si p d a u r e k o s n thesur facefrom the aluminum oxidizing. Rinse the parts in water and dry with compressed air (up to 210 kPa [30 psi]).Caustic Dip Tanks CAUTION:cleaning needs. Caustic dip tanks use aggressive chemicals to dissolve carbon based contamination. This method is effective for most carburetor Compressed air can cause debris to fly a long distanceRotatingthepartsinthetankwillensurethecleaningsolution flushes out any air pockets left in the passages. Follow the Clear work area of bystandersrecommendationonthecleanerforsubmersiontimes. Wear eye protection when using compressed air for Disadvantages of the caustic dip tanks are that some carburetor cleaning purposes.parts may be damaged if left in solution too long. Reduce compressed air pressure to 210 kPa (30 Personal safety and chemical disposal are additional concerns. psi). Because the chemical is caustic, exposure may cause injury or death. Disposal of used solution can be difficult because most cleaners are considered hazardous waste. Wash off and blow ports out in carburetor body, fuel transfe OUMX258,0000307-19-20120524 tubes, and discharge port. Blow compressed air r throug h
- 22. E100, E110, E120,E130, E140, E150, E160, E170, E180 Lawn Tractors 10-25-1 TM151119 (01.12.2018) Product Identification Number Location If you need to contact an authorized Service Center for information on servicing, always provide the product model and identification numbers. When ordering parts or submitting a warranty claim, it is IMPORTANT that the machine product identification number (PIN) and component serial numbers are included. The location of the PIN and component serial numbers are shown. Machine Specifications NOTE: Specifications and design subject to change without notice. Group 25 Machine Specifications i Engine Specifications: . SB57389,0000040-19-20171030 Machine Specifications Spark Plug Torque 20 N·m (180 lb·in) Spark Plug Gap 0.76 mm (0.030 n) Ignition Coil Air Gap 0.20—0.30 mm (0.008—0.012 in) Power Train: E100 General Transmis Transaxle sions RT400 CVT E110, E120, E130 (S.N. -60T0u0f0f0T)orq®T40J Transaxle E140, E150, E160 Tuff Torq®T40J Transaxle E170, E180 Tuff Torq®K46BE Transaxle Transaxle Oil (factory fill) 10W-30 Engine Oil Transaxle Oil (extreme or high hour applications) John Deere Hy-Gard (J20C), or 5W-50 E100 Series Ground Speed (Hydrostatic Machines): Forward 0—8.9 km/h (0—5.5 mph) RGeroveurnsde Speed(CVTM 0—5.1km achines): /h (0—3.2 mph) 0—8.9 km/h (0—5.5 mph) Forward 0—4.8 km/h (0—3.0 mph) Reverse Engines: Briggs & Stratton Make m rSeries Engine Power Information http://www.briggsandstratton.co Model Numbe Engine 31Intek™ Single cylinder Model E100 31Intek™ Single cylinder Model E110 40Intek™ V-Twin Model E120 40Intek™ V-Twin Model E130, E140 Extended Life Series™ V- Model E150 T 4 w 0 in Extended Life Series™ V- Model E170 T 4 w 4 in Extended Life Series™ V- Model E180 T 4 w 4 in Model E160 T 4 w 4 in Extended Life Series™ V- Fuel System: Type Mechanical Vacuum Pump Tank Capacity 9 L (2 4 gal) Electrical System: Type 12 Volt Negative Ground Stator Output 6—16.6 A regulated at 12.2—13.8 V Battery 12 volt Battery Type BCI Group U1 M33 M40 M44 M31 1750±100 rpm Low Idle Speed (Governed) 3350±100 rpm High Idle Speed 0.656 L0.725 L 0.501 L0.540 L Displacement (30.59 in.3)(32.95 in.3) in.3) 90.48 mm (3.562 in.3(40.03(44.24) 94.02 mm (3.702 Bore in) in) 77.78 mm (3.06 i 79.25 mm (3.12 in) n)73.40 mm (2.89 in) Stroke 8 A8 A14 A Alternator Pressurized Lubrication 1.3 L (1.4 qt)1.8 L (1.9 qt) Crankcase Capacity Crankcase (with Filter) 1.4 L (1.5 qt)1.9 L (2.0 qt) Cooling Air C ooled Paper with Foam Element, Air Cleaner Cart or C Engine Shut Off Key ridge artridge Switch Tire Specifications: Front TiresRear Tires Size Pressure Size Pressure 15 x 6.0 - 697 kPa (14 psi)20x 8.0 - 869 kPa (10 psi) E100, E110, E120 15 x 6.0 - 697 kPa (14 psi)20x 10.0 - 869 kPa (10 psi) E130, E140, E150, E160 16 x 6.5 - 883 kPa (12 psi)22x 9.5 - 1283 kPa (12 psi) E170, E180
- 23. Machine Specifications E100, E110,E120, E130, E140, E150, E160, E170, E180 Lawn Tractors 10-25-2 TM151119 (01.12.2018) Machine Product Identification Number GXAL41941-UN: Located on left side of frame. Engine Serial Number MXT005094-UN: V-Twin Engines Transaxle Serial Number MXT005093-UN: Single Cylinder Engines GXT001953-UN: Transaxle Serial Number Location LEGEND: A-(SN 060001-) Left Side B-(SN -060000) Right Side The transaxle serial number is located on the back of the transaxle on either the left side (A) or the right side (B) based on the machine serial number. MX52301,00008D0-19-20141217
- 24. E100, E110, E120,E130, E140, E150, E160, E170, E180 Lawn Tractors 20-1 TM151119 (01.12.2018) Page Group 10 - Single Cylinder Engine Repair Section 20 Single Cylinder Engine Repair Contents Page Remove and Install Governor ............................... 20-10-23 Summary of References .........................................20-10-1 Specifications ........................................................20-10-2 Essential or Recommended Tools........................... 20-10-2 Service Equipment and Tools..................................20-10-2 Remove and Install Upper Blower Housing............20-10-3 Service Air Cleaner................................................. 20-10-4 Remove Carburetor ................................................20-10-5 Install Carburetor .................................................. 20-10-6 Disassemble Carburetor ....................................... 20-10-7 Inspect Carburetor ............................................... 20-10-9 Assemble Carburetor ............................................ 20-10-10 Service Breather Valve, Single Cylinder Engine......20-10-11 Remove Muffler, Single Cylinder Engine................. 20-10-13 Install Muffler, Single Cylinder Engine .........................20-10-14 Remove Engine, Single Cylinder Engine....................... 20-10-15 Install Engine, Single Cylinder Engine....................20-10-17 Remove Cylinder Head, Single Cylinder Engine .......... 20-10-18 Install Cylinder Head, Single Cylinder Engine..............20-10-19 Inspect and Repair Cylinder Head, Single 20-10-20 Cylinder ......................................................... . Remove Valves....................................................... 20-10-21 Reface Valves .................................................................20-10-22 Install Valves .................................................................20-10-22 Piston and Rings.................................................... 20-10-24 Inspect Cylinder Bore, Single Cylinder.................. 20-10-25 Hone Cylinder Bore, Single Cylinder ...................... 20-10-26 Clean Cylinder Bore, Single Cylinder .................... 20-10-26 Resize Cylinder Bore, Single Cylinder.................. 20-10-27 Remove Piston and Connecting Rod...................... 20-10-27 Inspect Piston and Connecting Rod, Single 20-10-29 Cylinder.......................................................... Assemble and Install Connecting Rod and 20-10-30 Piston............................................................. Remove and Install Flywheel .................................20-10-32 Remove Crankshaft............................................... 20-10-33 Install Crankshaft ...................................................20-10-35 Remove Balance System .......................................20-10-35 Install Balance System ...........................................20-10-36 Inspect Magneto and Cam Bearing........................ 20-10-37 Inspect PTO Journal............................................... 20-10-38 Inertia Starting Motor Components, Single 20-10-39 Cylinder.......................................................... Disassemble Inertia Starting Motor, Single 20-10-40 Cylinder.......................................................... Assemble Inertia Starting Motor, Single Cylinder 20-10-42 Replace Inertia Pinion Gear, Single Cylinder ........ 20-10-44
- 25. Single Cylinder EngineRepair E100, E110, E120, E130, E140, E150, E160, E170, E180 Lawn Tractors 20-10-1 TM151119 (01.12.2018) Summary of References Remove and Install Upper Blower Housing Remove Carburetor Service Air Cleaner Install Carburetor Disassemble Carburetor Inspect Carburetor Assemble Carburetor Service Breather Valve, Single Cylinder Engine Remove Muffler, Single Cylinder Engine Install Muffler, Single Cylinder Engine Remove Engine, Single Cylinder Engine Install Engine, Single Cylinder Engine Remove Cylinder Head, Single Cylinder Engine Install Cylinder Head, Single Cylinder Engine Inspect and Repair Cylinder Head, Single Cylinder Remove Valves Reface Valves Install Valves Remove and Install Governor Group 10 Single Cylinder Engine Repair Piston and Rings Inspect Cylinder Bore, Single Cylinder Hone Cylinder Bore, Single Cylinder Clean Cylinder Bore, Single Cylinder Resize Cylinder Bore, Single Cylinder Remove Piston and Connecting Rod Inspect Piston and Connecting Rod, Single Cylinder Assemble and Install Connecting Rod and Piston Remove and Install Flywheel Remove Crankshaft Install Crankshaft Remove Balance System Install Balance System Inspect Magneto and Cam Bearing Inspect PTO Journal Inertia Starting Motor Components, Single Cylinder Disassemble Inertia Starting Motor, Single Cylinder Assemble Inertia Starting Motor, Single Cylinder Replace Inertia Pinion Gear, Single Cylinder RM87422,000094B-19-20180124
- 26. Single Cylinder EngineRepair E100, E110, E120, E130, E140, E150, E160, E170, E180 Lawn Tractors 20-10-4 TM151119 (01.12.2018) Remove Flywheel Specifications Item Blower Housing Screws Carburetor Mounting Studs Air Cleaner Base Hardware Throttle Valve Screw Fuel Shutoff Solenoid Breather Cover Screws Engine Mounting Cap Screws Pulley-to- Engine Output Shaft Cap Screw Exhaust Manifold Cap Screws Muffler Mounting Cap Screws Heat Shield Cap Screws Cylinder Head Bolts Rocker Arm Stud Rocker Arm Nut Valve Cover Screws Intake Manifold Bolts Valve Margin Valve Margin Valve Margin Wear Limit Valve Seat Valve Guide (Intake and Exhaust) Reject Rocker Arm Studs Oil Sump Cover Screws Cylinder Specifications Cylinder Out of Round Cylinder Oversized Piston Ring End Gap Top Compression Ring Center Compression Ring Oil Control Ring Cylinder Bore ID Measurement Torque Torque Torque Torque Torque Torque Torque Torque Torque Torque Torque Torque Torque Torque Torque Torque Thickness Thickness Width ID Torque Torque Maximum Maximum Gap (maximum) Gap (maximum) Gap (maximum) Specification 10 N·m (85 lb.-in.) 8 N·m (70 lb.-in.) 4.5 N·m (40 lb.-in.) 4.5 N·m (40 lb.-in.) 5 N·m (44 lb.-in.) 3 N·m (25 lb.-in.) 50 N·m (37 lb.-ft.) 75 N·m (55 lb.-ft.) 19 N·m (165 lb.-in.) 19 N·m (165 lb.-in.) 5 N·m (40 lb.-in.) 25 N·m (220 lb.-in.) 17 N·m (150 lb.-in.) 7 N·m (60 lb.-in.) 6 N·m (55 lb.-in.) 11 N·m (100 lb.-in.) 0.8 mm (0.030 in.) 0.4 mm (0.0156 in.) 0.8—1.6 mm (0.031—0.063 in.) 6.09 mm (0.240 in.) 17 N·m (150 lb.-in.) 37 N·m (325 lb.-in.) 0.04 mm (0.002 in.) 0.08 mm (0.003 in.) 0.64 mm (0.025 in.) 0.76 mm (0.030 in.) 0.76 mm (0.030 in.) Item Standard Bore Standard Bore (maximum) Oversize Bore Connecting Rod and Piston Pin Wear Limits Crankpin Bearing Piston Pin Bearing Piston Pin Piston Pin Wear Connecting Rod Cap Bolts Flywheel Bolt Flywheel Fan Cap Screws Crankshaft Wear Limits PTO Journal Magneto Journal Crankshaft Pin Eccentric Journal Cam Gear Wear Limits Camshaft PTO Journal Camshaft Magneto Journal Cam Lobe Compression Bearing Crankcase Cover Bolts Balance System Wear Limits Crankshaft Eccentric Journal Counterweight Link Bearing Magneto Bearing Wear Limit Cam Bearing Wear Limit PTO Journal and Oil Seal PTO Journal Wear Limit Oil Seal Starter (Inertia) Minimum Brush Through Bolts Mounting Bolts Measurement ID ID ID ID ID OD OD (maximum) Torque Torque Torque Diameter Diameter Diameter Diameter Diameter Diameter Diameter Diameter Torque OD ID ID ID ID Depth Length Torque Torque Specification 90.47 mm (3.562 in.) 90.51 mm (3.563 in.) 90.98 mm (3.582 in.) 38.15 mm (1.502 in.) 20.35 mm (0.801 in.) 20.29 mm (0.799 in.) 0.01 mm (0.001 in.) 17 N·m (150 lb.-in.) 136 N·m (100 lb.-ft.) 16 N·m (140 lb.-in.) 41.20 mm (1.622 in.) 34.95 mm (1.376 in.) 38.02 mm (1.497 in.) 55.93 mm (2.202 in.) 12.65 mm (0.498 in.) 12.65 mm (0.498 in.) 30.07 mm (1.184 in.) 12.8 mm (0.504 in.) 20 N·m (180 lb.-in.) 55.93 mm (2.202 in.) 56.13 mm (2.210 in.) 35.13 mm (1.383 in.) 12.80 mm (0.504 in.) 41.37 mm (1.629 in.) Flush 3.2 mm (0.125 in.) 6 N·m (50 lb.-in.) 16 N·m (140 lb.-in.) Essential or Recommended Tools NOTE: Order tools from the SERVICEGARD™ Catalog. MX52301,0000CFE-19-20161103 ESSENTIAL TOOLS listed are required to perform the job correctly and are obtainable only from the SERVICEGARD™ Catalog. RECOMMENDED TOOLS, as noted, are suggested to perform the job correctly. Some tools may be available from local suppliers or may be fabricated. B S r E i g R g s V & IC S t E r a G t t A o n R F D l y w is h a e e t l r T a o d ol e ... m a 19 rk 20 o 3 fDeere&Company OUMX068,00005B9-19-20120712 Service Equipment and Tools NOTE: Order tools according to information given in the SERVICEGARD™ Catalog. Some tools may be available from a local supplier. C-Ring Removal Tool .......JDG1087 Use to remove retainer C-ring from inertia starting motor pinion gear. C-Ring Installer Tool ......JDG1086 Use to install retainer C-ring to inertia starting motor pinion gear. SERVICEGARD is a trademark of Deere & Company OUMX068,00005BA-19-20120712
- 27. Single Cylinder EngineRepair E100, E110, E120, E130, E140, E150, E160, E170, E180 Lawn Tractors 20-10-3 TM151119 (01.12.2018) Remov e Housin g and Install Upper Blower MXT005076-UN: D100, D110 Shown. MXT005077-UN: D120 Shown. LEGEND: A-Screws 1. Remove 4 screws (A) holding the outer blower housing in place. 2.Remove the air cleaner cover and air cleaner. 3.Lift outer blower housing up and off of engine. 4.Remove the screw holding the dipstick tube in place. 5.Install in reverse order of removal. 6.Tighten screws to specification. Item Measurement Specification 10 N·m (85 lb.-in.) Blower Housing Screws Torque OUMX258,00003E0-19-20120711
- 28. Single Cylinder EngineRepair E100, E110, E120, E130, E140, E150, E160, E170, E180 Lawn Tractors 20-10-4 TM151119 (01.12.2018) Service Air Cleaner High Flow Filter MXT002934-UN: Air Cleaner with Foam Pre-Cleaner MXT005078-UN: Flat Air Filter LEGEND: A-Cover B-Cartridge C-Foam Pre-Cleaner Flat Filter IMPORTANT: 1. Avoid Damage! DO NOT use petroleum solvents, such as kerosene, to clean paper cartridge. They MXT005427-UN: Air Cleaner Paper Cartridge may cause cartridge to deteriorate. DO NOT oil paper cartridge. DO NOT use pressurized air to clean or dry paper cartridge. Remove cover (A) to service dual element air cleaner. 2.Remove cartridge (B) and pre-cleaner (C). 3. Washpre-cleanerinliquiddetergentandwaterandsqueeze it dry in a clean cloth. Saturate it in engine oil. Wrap it in a clean absorbent cloth and squeeze it to remove excess oil. 4. Clean cartridge by tapping gently on a flat surface. Replace if dirty. 5.Reinstall pre-cleaner, cartridge, and cover. 1 Remove cover to service high flow air cleaner. . NOTE: 2 Filter may or may not have wire mesh screen. . Inspect the air filter element without removing it. If the paper or foam pre-cleaner (where used) is damaged or dirty, replace with new filter. a. Cleanaircleanerbasecarefully,preventinganydirtfrom falling into carburetor. b.Remove the paper element from the cleaner elbow. c. Clean cartridge by tapping gently on a flat surface. Replace if dirty. IMPORTANT: 3. DO NOT use petroleum solvents, such as kerosene, to clean filter. DO NOT use pressurized air to clean or dry filter. DO NOT dry with heat. Wash foam filter in mild detergent and water. 4. Allow the foam pre-cleaner to dry completely. 5. Install filter. CB12260,00002CF-19-20161031
- 29. Single Cylinder EngineRepair E100, E110, E120, E130, E140, E150, E160, E170, E180 Lawn Tractors 20-10-5 TM151119 (01.12.2018) Remove Carburetor MXT002935-UN: Carburetor and Solenoid LEGEND: A-Fuel Line B-Wire Connector 1. Park machine safely. 5. MXT002936-UN: Carburetor Breather Tube LEGEND: C-Breather Tube D-Nuts Disconnect breather tube (C). Remove nuts (D) securing the air cleaner base. 2. CAUTION: Gasoline is extremely flammable. Do not smoke. Always work in a well ventilated area away from open flame or spark producing equipment; including equipment that utilizes pilot lights. Disconnect fuel line (A) and drain fuel in line into an approved container. 3 Disconnect wire connector (B) to fuel shutoff solenoid. . Remove blower housing and air cleaner assembly. 4 . M 6X .T002937-UN: Carburetor Disconnect and Remove LEGEND: E-Studs F-Choke Linkage G-Governor Linkage H-Spring While supporting the carburetor in one hand, loosen and removethetwostuds(E)holdingthecarburetortotheintake manifold. 7. Carefully pull the carburetor away from the intake manifold androtatethecarburetortodisengagethechokelinkage(F), governor link (G) and governor link spring (H). 8. Remove carburetor and gasket. OUMX258,00003E2-19-20120620
- 30. Single Cylinder EngineRepair E100, E110, E120, E130, E140, E150, E160, E170, E180 Lawn Tractors 20-10-6 TM151119 (01.12.2018) (70 lb.-in.) (40 lb.-in.) Install Carburetor MXT002938-UN: Carburetor Linkage LEGEND: A-Outer Hole B- Choke Link C-Slot 1. 2 . 3 . 4 .5. 6 . 7 . 8 . CAUTION: Before starting or running engine, static adjustment of the governor must be made. Failure to make static adjustments first, could result in engine overspeeding, and may result in engine or equipment damage, personal injury and/or property damage. Connect governor link and governor link spring to throttle lever. Install choke link to outer hole (A) of choke lever on carburetor. Position gasket in place on the carburetor and slide choke link (B) into slot (C) in choke control bracket. Making certain that the gasket is in place, install the carburetor bolts and tighten to specification. Item Measurement Specification 8CaNrb·muretor Mounting StudsTorque Install the air cleaner base and breather tube. Tighten the base screw and nuts to specification. Item Measurement Specification 4A.i5r CNle·maner Base HardwareTorque Install air cleaner base support bracket. Install fuel line and fuel line clamp. Install air cleaner pre-cleaner, air filter, and cover. OUMX068,0000151-19-20120209
- 31. For the fullPDF version of this manual, Please click on the above download PDF button.