Setting Standard Values for SAP Production Operations

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Summary

Setting standard values for SAP production operations means defining consistent measurements, such as time or cost, for each step in a manufacturing process using SAP software. This helps companies manage and track production more smoothly, ensuring accuracy in planning and resource allocation.

  • Establish clear parameters: Set distinct values for tasks and resources during production setup so that everyone understands what is expected at each stage.
  • Connect related modules: Make sure your production operations are linked with sales, material management, and quality checks to maintain accuracy across your entire business process.
  • Customize for your plant: Adjust settings like work centers, bill of materials, and routings to fit the needs and layout of your specific facility.
Summarized by AI based on LinkedIn member posts
  • View profile for Gandla Vinay

    Specialty Development Consultant | Ex - Ford Business Solutions | SAP PPQM

    5,227 followers

    1. Master Data Configuration Material Master: Define materials with attributes like material type, plant-specific details, and planning data. Bill of Materials (BOM): Configure BOMs to define the components needed for production. Work Centers: Set up work centers to represent locations where production activities occur. Routings: Define routings to specify the sequence of operations needed to produce a material. Production Resources/Tools (PRT): Manage tools and resources that are used during production. 2. Planning Configuration MRP (Material Requirements Planning): Set up MRP parameters, including planning strategies, lot sizing, and MRP types. Demand Management: Configure how demand is handled, including forecast and independent requirements. Production Planning Strategies: Define strategies like make-to-stock, make-to-order, and others. 3. Production Order Management Order Types: Configure different order types for production orders, including standard and special orders. Order Processing: Set up parameters for order release, scheduling, and confirmation. Work Order Execution: Define processes for work order execution and monitoring. 4. Capacity Planning Capacity Planning: Configure capacity planning tools to manage and balance production capacity across work centers. Planning Tables: Set up tables to monitor and plan capacity requirements. 5. Configuration of Production Versions Production Versions: Define versions for products, including the BOM and routing to use for production. 6. Integration Points Integration with SD (Sales and Distribution): Ensure smooth flow of sales orders to production planning. Integration with MM (Materials Management): Link procurement processes with production planning. Integration with QM (Quality Management): Incorporate quality checks into the production process. 7. Reporting and Analytics Configure Reporting Tools: Set up reports and analytics to monitor production performance and KPIs. 8. User Authorizations Authorization Objects: Define roles and permissions for users based on their responsibilities in the production process. Configuration Steps in SAP PP 1. Define Plant Parameters: Start by setting up plant-specific parameters and details. 2. Configure MRP Settings: Set up the MRP types, planning strategies, and lot-sizing procedures. 3. Set Up Work Centers and Routings: Define work centers and create routings for production processes. 4. Create and Assign BOMs: Set up BOMs for materials and link them to the production process. 5. Configure Production Order Types: Define and customize different types of production orders. 6. Establish Capacity Planning Parameters: Configure how capacity planning will be handled and monitored. 7. Integrate with Other Modules: Ensure that SAP PP is properly integrated with SD, MM, and QM modules.

  • View profile for NagaSindhuja Methuku

    SAP MM Consultant | SAP ARIBA | Open to Collaborate

    20,216 followers

    SAP Guide: BOM, Work Center & Routing Config for FMCG ! 1. BOM Configuration (Think: Product Recipe) Your BOM (Bill of Materials) is like the ingredients + packaging list for a product like shampoo or face cream. Key Config Elements: BOM Usage - Defines purpose (e.g., Production, Costing) Tcode: OS20 BOM Status - Active / Blocked / Under Change Tcode: OS23 Allowed Material Types - ROH (Raw), VERP (Packaging), HALB (Semi-finished) Tcode: OS22 Item Categories - Stock (L), Non-stock (N), Document (D) Tcode: OS25 User Settings - Customize BOM views Tcode: CS01, CS03 Example BOM for Herbal Shampoo 500ml: Water (ROH) Bottle (VERP) Label (VERP) Fragrance (ROH) 2. Work Center Configuration (Where Work Happens) Think of work centers as the machines or manual stations where production steps happen. Key Config Elements: Category - Machine, Labor, External Tcode: OP40 Field Selection - Control field visibility Tcode: OPFA Usage - For Routing or Costing Tcode: OP00 Person Responsible / Location Tcode: CR02 Standard Value Key & Parameters Tcode: OP17, OP19 Control Key - Manages costing, scheduling, confirmations Tcode: OP00Machine Rate: ₹5/min Cost = 60 x 5 = ₹300 3. Routing Configuration (The "How-To" of Production) Routing defines the sequence of steps in manufacturing a product. Key Config Elements: Allowed Material Types - HALB, FERT Tcode: OP18 Task List Usage - For Production or Planning Tcode: OP03 Routing Status - Released, Blocked Tcode: OP05 Control Key + Field Selection Tcode: OP00, OPFA User Fields / Default Profiles Tcode: OPUG, OPKO Routing Number Range Tcode: OPNR Example Routing for Face Cream (FERT): 1. Mix Ingredients - Work Center: MCH01 - 60 mins2. Fill Tubes - Work Center: MCH02 - 30 min 3. Label & Seal - Work Center: EXT01 - 20 mins Tip: Use default profiles to reduce errors and speed up Routing/BOM creation. Follow for more NagaSindhuja Methuku #SAP #SAPPP #SAPConsultant #FMCG #ProductionPlanning #BOM #Routing #WorkCenter #SAPConfiguration #ERP #SAPFormulas #DIYGuide #SAPBeginners #MadeWithSAP #LinkedInLearning

  • View profile for Pramod Godse

    EX-TCS | Experienced Certified S4/Hana SAP PP/QM Consultant | Worked On Rollout and Implementing S/4 HANA Production Planning & Quality Management Systems

    6,934 followers

    ➡️ In SAP PP (Production Planning), shop floor configurations involve setting up various parameters related to production orders, order types, scheduling, and confirmations. Below are some key shop floor configurations in SAP PP: 1. Order Type Configuration (T-Code: OPJH) Defines different production order types (e.g., PP01 for standard production orders, PP02 for rework orders). Assigns number ranges. Controls the release process and settlement profiles. 2. Scheduling Parameters (T-Code: OPU3 / OPU5) Defines scheduling types (lead time scheduling, capacity scheduling). Sets up forward or backward scheduling. Configures setup, processing, and queue times. 3. Production Order Control Parameters (T-Code: OPL8) Assigns status profiles to control order processing. Determines availability check settings. Defines order confirmation and goods movement settings. 4. Order Confirmation Parameters (T-Code: OPK4) Defines whether confirmations are required for partial or final operations. Configures automatic or manual goods receipt and goods issue postings. Controls variance calculation and actual cost updates. 5. Order Type Dependent Parameters in SAP PP Configuration Order Type Dependent Parameters in SAP PP define how production orders behave based on their assigned order type. These parameters control aspects such as scheduling, costing, availability checks, and order confirmation. Configuration Path: SPRO → Production → Shop Floor Control → Master Data → Order #SAP #S4HANA #PP #Configuration

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