Understanding AO Card in PLC for poultry plant maintenance

Why Quality Engineering Always Pays Off In poultry processing, the pressure is constant — heavy loads, frequent washdowns, and little room for downtime. That’s why, when it comes to handling systems, the difference is in the detail. Every weld, bearing, and hydraulic line plays a role in uptime. A lift that’s engineered with the right materials, built for hygiene, and designed for easy servicing doesn’t just perform better — it lasts longer, needs less maintenance, and keeps operations running safely. At Wrightfield, our Poultry Transport Module Lifts are built around that principle. Using heavy-duty scissor designs and proven components, we focus on longevity and reliability rather than short-term fixes. And when customers need refurbishment or service, we make sure those same standards are maintained throughout the equipment’s life. Because in the long run, quality isn’t an added cost — it’s what keeps your line moving. #PoultryProcessing #FoodManufacturing #Wrightfield #IndustrialDesign #QualityEngineering #PoultryModuleLift

🧰 General Maintenance in Progress – Keeping Operations Reliable. Routine maintenance remains the backbone of efficient plant operation. In this exercise, our maintenance team is carrying out preventive servicing on the milling machines to ensure smooth performance and avoid unexpected breakdowns. Activities like cleaning, lubrication, inspection, V-belt Tensioning, Timing belt Tensioning, Feed roll belt, air leakage, Idler Pulley checks and part replacement help sustain machine reliability, product consistency, and operational safety. Through continuous monitoring and timely maintenance, we minimize downtime and extend the lifespan of critical equipment. A well-maintained machine not only performs better but also reflects the team’s commitment to operational excellence and safety culture. #PreventiveMaintenance #FlourMillOperations #BUAFoods #TeamWork

A major poultry processor in Gainesville, Georgia, found a reliable way to eliminate clogging and reduce maintenance costs by replacing AODD pumps with BJM Pumps® SK Series shredder pumps. Designed to handle tough solids like feathers and blood, these pumps keep operations efficient and maintenance low. Discover the full story: https://lnkd.in/grtJJsi5 Industrial Flow Solutions #PumpIndustry #Wastewater #BJMPumps #IndustrialFlowSolutions #SolidsHandling #PoultryProcessing #Engineering

Rod Packing Compliance Isn’t a DIY Job. Here’s why handling it in-house might be costing you more than you think. Under the EPA’s OOOOb regulations, rod packing compliance now means more than just checking for leaks. You must document them, schedule repairs, track thresholds, resurvey, and manage all the data - on tight deadlines. Unless you’ve got a dedicated LDAR team and the proper equipment, doing it in-house often means more time, more risk, and more cost. Encino runs OOOOb rod packing surveys that keep you compliant without the hassle. 📄 Read the full blog: Rod Packing Compliance: Know When to Call in the Experts 🔗 https://zurl.co/zCEdm #OOOOb #MethaneEmissions #RodPacking #OilAndGas #LDAR #Compliance #EncinoEnvironmental #EnvironmentalRegulations #EnergyCompliance #EmissionsReduction

💡 Want to make better feed pellets? Kawise has just published a complete step-by-step guide on how to operate a feed pellet machine effectively — from material preparation to daily maintenance. This article is filled with practical tips to help you improve pellet quality, extend machine lifespan, and boost production efficiency. 👉 Read the full guide here: 🔗 https://lnkd.in/ghU3g2Yh Start producing high-quality feed pellets with Kawise Feed Pellet Machines today! 🐄🐓 #Kawise #KawiseMachinery #FeedPelletMachine #FeedProduction #AnimalFeedProcessing #PelletMaking #FarmMachinery #AgriculturalEquipment #FeedMill #PelletMachineGuide #FeedPellets

* Encoder in PLC - Role & Usage@ types of Encoders and where will using the types In poultry packing and slaughter plant maintenance knowing about the encoder is very important. An encoder gives position speed and rotation feedback to the PLC helping control motors conveyors and cutting machines with high accuracy.

 Which Bulker Loading System Gives the Most Accurate Weight? In modern feed mills, weight accuracy during bulker loading isn’t just about precision — it’s about cost control, traceability, and customer trust. Load Cell–Based Weigh Hopper System (Static weighing) 1.Static weighing on load cells before discharge 2.Accuracy: ±0.2–0.5% 3.Controlled by PLC/SCADA with auto cut-off 4.Ideal for commercial feed billing and traceability  Flow Weigh System (Dynamic Weighing) 1.Measures mass flow rate (t/h) in motion — no batching 2.Accuracy: ±0.5–1% 3.Perfect for continuous bulker loading 4.High speed + good automation integration 5.Requires stable flow and regular calibration As my view : For speed and automation, a flow weigh system is suitable for the feed bulker loading andalso maintenance cost is low compare to weigh hopper system , What system does your feed mill use for bulker loading? Let’s share best practices #FeedMill #Automation #FeedProduction #BulkLoading #FeedTechnology #SCADA #FeedIndustry

Many can enjoy delicious pancake products on their tables thanks to the skilled and dedicated workforce at De Wafflebakers. Through training supported by the Arkansas Office of Skills Development, employees have enhanced their expertise in areas such as Thermography, Motor Control, Electrical Theory, Digital Metering Principles, Industrial Controls, Variable Frequency Controls, and Ammonia Operations. A total of $65,857.50 was awarded in FY 24-25 to help ensure continued excellence and innovation in production. Learn more about workforce training grants today: https://lnkd.in/gChjA4A9 #WorkforceDevelopment #EmployeeTraining #SkillsDevelopment #ArkansasWorkforce #Manufacturing #DeWafflebakers #TrainingAndDevelopment #InvestInPeople #ProfessionalGrowth #ArkansasOSD #FoodManufacturing

🍝 It’s #WorldPastaDay - but most people don’t think of pasta as dangerous. In many food manufacturing environments, fine powders like flour or semolina can create dust clouds that - under the right conditions - may form explosive atmospheres. That’s why equipment used in these areas must meet ATEX standards, ensuring it can operate safely even where those risks exist. It’s a reminder that ATEX isn’t just for oil, gas, or chemical plants - it’s just as relevant wherever powders or dust are part of production. Behind every safe process is equipment designed with awareness. #WorldPastaDay #ATEX #FoodProduction #FactorySafety #EngineeringExcellence #Automation

⚡ DI Card in PLC – Role & Fault Checking Steps In poultry packing slaughter and feed mill (MOBA) areas understanding the DI (Digital Input) Card is very important for every maintenance team. 🧠 Role of DI Card: The DI card receives ON/OFF signals from sensors, push buttons and limit switches — allowing the PLC to detect machine status and make control decisions. 🔍 How to Check a Faulty DI Card (Simple Steps) Find Below image